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Fast Lift Parts Rol-Lift T Series User Manual

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This manual is intended for basic service and maintenance of the Rol-Lift
pallet jack.
The pallet jacks you are servicing are tools that make moving products easier.
Operating pallet jacks with rusty, broken or worn parts makes usage and
maintenance more difficult.
Pallet jack parts are inexpensive and easy to replace. To ensure maximum life
from the jack, always replace the parts that are broken or worn. Remember
that all parts on a pallet jack depend on the adjoining parts to work properly
and to perform to their full potential. When used in conjunction with our
catalog, this service manual will explain how and when to replace a pallet
jack part.
Remember, when in doubt... replace it.
Service Manual
Rol-Lift
Series: T and E
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Fast Lift Parts Rol-Lift T Series Specifications

General IconGeneral
BrandFast Lift Parts
ModelRol-Lift T Series
CategoryJacks
LanguageEnglish

Summary

Axles

Axle Inspection

Inspect axles for bends, roundness, wear, snap ring groove damage, or roll pin hole wear.

Bushings

Bushing Inspection

Check bushings for cracks, breaks, or wear exceeding 1/16". Replace worn or damaged bushings.

Load Rollers and Brackets

Load Roller & Bracket Inspection

Inspect load rollers for flat spots/damage and brackets for cracks, welds, or out-of-round axle holes.

Load Roller & Bracket Removal

Instructions for removing load rollers and their brackets from standard and lowered height jacks.

Load Roller & Bracket Installation

Instructions for installing load rollers and their brackets on standard and lowered height jacks.

Steer Wheels and Axle

Steer Wheel & Axle Inspection

Check steer wheels for wear and axle for proper diameter and condition. Ensure free movement.

Steer Wheel & Axle Removal

Procedures for removing steer wheels and their axles from standard and lowered height jacks.

Steer Wheel & Axle Installation

Procedures for installing steer wheels and their axles on standard and lowered height jacks.

Traverse Assembly

Traverse Inspection

Check traverse for wear on bearing shoulder or where shoulder pins attach to the lifting link.

Traverse Removal

Detailed steps to remove the traverse, including related components like steer wheels and hydraulic unit.

Traverse Installation

Steps to install the traverse, including positioning components and securing with snap rings.

Push Rods

Push Rod Inspection

Inspect push rods for cracks, bends, missing roll pins, and worn bushings. Mark eyebolt position.

Push Rod Removal (T Series)

Procedures for removing push rods from T Series jacks (standard and lowered height).

Push Rod Removal (E Series)

Procedures for removing push rods from E Series jacks (standard and lowered height).

Push Rod Installation (T Series)

Steps for adjusting and installing push rods on T Series jacks, including testing and securing.

Push Rod Installation (E Series)

Steps for adjusting and installing push rods on E Series jacks, including testing and securing.

Lifting Link

Lifting Link Inspection

Check lifting link for out-of-round holes, cracks, or bent ears. Note T/E series differences.

Lifting Link Removal (T Series)

Detailed steps for removing the lifting link from the T Series jack.

Lifting Link Removal (E Series)

Detailed steps for removing the lifting link from the E Series jack.

Lifting Link Installation

Steps to install the lifting link, attaching related components like push rod and traverse.

Handle Removal and Installation

Handle Inspection

Inspect handle for cracks, structural integrity, and worn bushings. Check pivot shaft and piston pusher.

Foot Control Handle Removal

Steps to remove the handle from the foot control mechanism.

Foot Control Handle Installation

Steps to install the handle onto the foot control mechanism.

Hand Control Handle Removal

Steps to remove the handle from the hand control mechanism.

Hand Control Handle Installation

Steps to install the handle onto the hand control mechanism.

Hydraulic Unit Maintenance

Hydraulic Unit Inspection

Inspect for oil leaks. Test lifting and lowering under load to diagnose common failures.

Jack Fails to Lift Load

Solutions for common issues like air lock, low fluid level, and adjustment problems.

Jack Fails to Lower

Troubleshooting steps for when the jack fails to lower, covering pedal issues, fluid density, and debris.

Jack Lifts in Short Increments

Solutions for lifting problems related to oil pressure loss or leaking filler plugs.

Uneven Fork Lift

Checks for damage in specific areas like lifting link, pushrod, or load roller bracket.

Hydraulic Unit Service Hints

Advice on avoiding tampering, proper maintenance, and recommended hydraulic oil.

Hydraulic Unit Removal

Detailed steps for removing the hydraulic unit from the jack assembly.

Hydraulic Unit Installation

Detailed steps for installing the hydraulic unit, including bleeding the system.