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Fastus TOF-DL250 Series - User Manual

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TOF-DL250
series
・TOF-DL250□□


LongDistanceBGSLaserSensor
ThankyouforpurchasingTOF-DLseries.Wehopeyouaresatisfied
withitsperformance.
Pleasereadthismanualcarefullyandkeepitforfuturereference.
Indicator
Digitaldisplay
Thresholdadjustment
Outputmode
Controloutput
Analogoutput
Powersupply
Currentconsumption
Externalinput
Hysteresis
TOF-DL250AC
AnalogOutputType
M8ConnectorType
TOF-DL250A
2mCableType
TOF-DL250A-5
5mCableType
TOF-DL250AM12
M12Pig-tailType
Sensingdistance
Lightsource
Laserclass
Samplingperiod
Responsetime
Spotsize*
2
TOF-DL250T
TOF-DL250T-5
TOF-DL250DC
ControlOutputType
TOF-DL250TM12
0.25~2.5m
(
Reflectance
:6%Black
paper
/18%Gray
paper
/90%White
paper
)
15%Max.(
Reflectance
:6%Blackpaper/18%Graypaper/90%Whitepaper)
Redlaserdiode(
wavelength
:650nm,
maximumoutput
:64mW,
pulseduration:7ns,repetitionrate:11.11MHz)
averageoutput:390μWMax.
Φ10mm/2.5m
CLASS1(IEC/JIS/FDA*
1
DC12~30Vincludingripple(P-P)10%*
5
DC10~30Vincludingripple(P-P)10%
60mAMax.*
6
200μS
0.5msMax.(averagingnumber:1)
Teachingand+/-buttons
LaserOFF,Externalteaching
Upto2units
Reverseconnectionprotection,Overcurrentprotection
-10~50℃/35~85%RH(nocondensation)
Ambient
illuminance
-40~70℃/35~95%RH(nocondensation)
IP67
Sunlight
4,000lxMax.atreceivingwindow
3,000lxMax.atreceivingwindow
Incandescentlight
7segment3digit(unit:cm)
EMCDirective(2014/30/EU)
Applicable
regulations
Applicablestandards
RoHSDirective(2011/65/EU),ChinaRoHS(MIITOrderNo.32)
EMC
RoHS
Safety
FDARegulations(21CFR1040.10and1040.11*
7
EN60947-5-7/IEC60825-1
M8connectortype:approx.30g,2mcabletype:approx.88g,
5mcabletype:approx.188g,M12pig-tailtype:approx.48g
1mountingbracket:BEF-WK190,2screws:M3x20mm
Current
:4~20mA/
Voltage
:
0~10V
(selectablebysetting)
EN60947-5-2/IEC60825-1
Type
Outputindicator(OrangeLED*
3
)/
Stableindicator(GreenLED)/Unstableindicator(RedLED)
(AllLEDwillbeOFFwhenLaserisOFF)
LightON/DarkONselectablebysetting
NPN/PNP(selectablebysetting)opencollectorDC30V,
100mAmax.(Residual1.8Vmax)*
4
Crosstalkprevention
Protectioncircuit
AmbientTemp./Humid.
StorageTemp./Humid.
Vibrationresistance
Shockresistance
Protectioncategory
10~55Hzamplitude1.5mmX,Y,Zeach2h
500m/s
2
X,Y,Zeach3times
Material
Weightincludingcable
Case:PC/Lens:PMMA
Accessories
WhenexportingthisproducttoUSA,it'snecessaryto
followlaserregulationofUSAFDA.Thisproducthas
beenalreadyreportedtoCDRH(CenterforDevices
andRadio-logicalHealth).Fordetails,contactour
customerservice.
Precautionsforusinglaser
ThisproductisclassifiedasClass1LaserProductby
JISC6802:2014/IEC60825-1:2007and2014Laser
SafetyStandard.
*1TheseproductsareClassifiedasCLASS1byIEC60825-1:2007accordingtoLaserNoticeNo.50,
FDAGuidanceDocument.
*2Definedwithcenterstrength1/e
2
(13.5%)atthecenter.Theremaybeleaklightotherthanthespecifiedspotsize.
Thesensormaybeaffectedwhenthereisahighlyreflectiveobjectclosetothedetectionarea.
*3Analogoutputtypehave2litatsametime.M8connectortype(TOF-DL250DC)has2for2controloutputs.
*4Analogoutputtypehave1.M8connectortype(TOF-DL250DC)has2.Othertypeshave3controloutputs.
*5UsepowersupplywithDC12.0VMin.togetsufficientoutputforanalogoutput.
*6Excludingloadcurrentforcontroloutput.
*7ExceptfordeviationspursuanttolasernoticeNo.50.
INSTRUCTIONMANUAL
SPECIFICATIONS
Warning
Donotdisassemble,repair,modify,deformunderpressure,orattempttoincineratethisproduct.
Doingsomaycauseinjuryorfire.
Thisproductisnotexplosion-proofandshouldnotbeusedaroundflammableorexplosivegasesor
liquids.Doingsomaycauseignitionresultinginafire.
Donotuseairdustersoranyspraythatusesflammablegasaroundtheproductorontheinsideof
theproduct.Doingsomaycauseignitionresultinginafire.
Donotinstallthisproductinanyofthefollowinglocations.
Doingsomaycauseafire,damage,oramalfunction.
1.Locationswheredust,salt,ironpowders,orvapor(steam)ispresent.
2.Locationssubjectedtocorrosivegasesorflammablegases.
3.Locationswherewater,oil,orchemicalsplashesmayoccur.
4.Locationswhereheavyvibrationsorimpactsmayoccur.
5.Locationswheretheambienttemperatureexceedstheratedrange.
6.Locationssubjecttorapidtemperaturechanges(orwherecondensationoccurs).
Caution
Warning
Intheeventofamalfunctionsuchassmokecomesoutfromtheproduct
Ifyoudetectanymalfunctionincludingemissionofsmoke,abnormalsmellsorsounds,orthehousing
becomingveryhot,immediatelystopoperatingtheproductandturnoffthepowertothecontroller.
Doingsomaycauseafire.Repairingtheproductisdangerousandshouldinnowaybeperformedby
thecustomer.ContacttheOptexFAsalesoffice.
Incasewaterenterstheproduct
Ifwateroranyotherliquidenterstheproduct,immediatelystopoperatingtheproductandturnoff
thepowertothecontroller.Usingtheproductinthisconditionmaycauseafire.
Donotdroptheproductorsubjecttheproducttostrongimpacts.Doingsomaydamagetheproduct.
Caution
Followtheinstructionsinthismanualorthespecifiedinstructionmanualwhenwiringtheproductforthecorrect
wiringmethod.Incorrectwiringcandamagetheproductorcauseamalfunction.Outputcannotbeconnectedwith
otherLEDcontrollerinseriesnorinparallel.
Donotexcessivelytwistorapplystresstothecable.
Doingsomaydamagethecableortheconnector.
Whenconnectingthecable,makesuretoholditbytheconnectorportion,anddonotapplyexcessiveforcetothecable.
Whendisconnectingtheconnector,becarefulnottotouchtheterminalsinsidetheconnector,anddonot
allowforeignobjectstoentertheconnector.
Routewiringseparatelyfromhigh-voltagecircuitsandpowercircuits.
Ifthewiresareroutedtogether,inductionmayoccur,whichcancauseamalfunctionordamagetheproduct.
Ifthisisunavoidable,useaconductiveobjectsuchasaproperlygroundedconduitasashield.
Installthisproductasfarawayfromhigh-voltageequipment,powerequipment,equipmentthatgenerates
largeswitchingsurges,welders,invertermotors,oranyequipmentthatcanbeasourceofnoise.
Usetheproductwithintheratedranges.
Installthisproductandthededicatedcontrollersecurely.
Failuretoensuresecureinstallationcanresultintheproductsfallingandbecomingdamaged.
Makesuretoturnthepoweroffbeforeconnectingordisconnectingthecable.
Connectingordisconnectingwhileenergizedmaydamagetheproduct.
Donotusethisproductinanon-industrialenvironment.
Doingsomaycauseinductionorradiationinterference.
Indicatesthatanyimproperoperationorhandlingmayresultinmoderateorminorinjury,
andinrarecases,seriousinjuryordeath.Alsoindicatesariskofseriouspropertydamage.
Indicatesthatanyimproperoperationorhandlingmayresultinminorinjuryor
propertydamage.
7.Locationswithstrongelectricor
magneticfields.
8.Outdoorlocationsorlocations
subjecttodirectsunlight.
■SafetySymbols
Thesafetysymbolsandtheirmeaningsareasfollows.
Thelightsourceofthisproductappliesthevisiblelightsemiconductorlaser.Donotallowthelaserbeamtoenteran
eye,eitherdirectlyorreflectedfromreflectiveobject.Ifthelaserbeamentersaneye,itmaycausedamageorproblems
oftheeye.
Donʼtbendthecablewhenthetemperatureofthecableoratmosphereisbelowfreezing.
Donʼtusethesensorontransientstateafterpoweron(approx.300ms).
Thesensorperformanceordigitaldisplayvaluesmaydependontheindividualunitsortheconditionofdetectingobject.
آ
آ
Ramco Innovations www.optex-ramco.co 800-280-6933 nsales@ramcoi.com
ContactRamcofortechnicalandapplicationsupport
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Do you have a question about the Fastus TOF-DL250 Series and is the answer not in the manual?

Overview

The TOF-DL250 series is a long-distance BGS (Background Suppression) laser sensor, designed for precise object detection and measurement. This series offers both analog and control output types, catering to a wide range of industrial applications.

Function Description:

The sensor operates by emitting a red laser diode (650nm wavelength, 64mW max output, 7ns pulse duration, 11.11MHz repetition rate) and detecting the reflected light. It measures distances from 0.25m to 2.5m, with a spot size of 10mm/2.5m. The device is capable of teaching and setting various output parameters, including threshold levels, output modes (Light ON/Dark ON), and delay functions. It features a 7-segment 3-digit display for distance readings in centimeters, along with LED indicators for output (orange), stable detection (green/unstable: red), and laser status (OFF when laser is OFF).

Important Technical Specifications:

  • Sensing Distance: 0.25m to 2.5m (reflectance: 6% black paper/18% gray paper/90% white paper).
  • Light Source: Red laser diode (650nm, 64mW max output, 7ns pulse, 11.11MHz repetition rate, 390 µW average output).
  • Laser Class: CLASS 1 (IEC/JIS/FDA*1).
  • Spot Size: 10mm/2.5m.
  • Hysteresis: 15% Max. (reflectance: 6% black paper/18% gray paper/90% white paper).
  • Sampling Period: 200 µS.
  • Response Time: 0.5ms Max. (averaging number: 1).
  • Control Output: NPN/PNP selectable open collector, DC30V, 100mA max. (residual 1.8V max)*4.
  • Analog Output: Current: 4-20mA / Voltage: 0-10V (selectable by setting).
  • Power Supply: DC12-30V (including ripple P-P 10%)*5 for analog output, DC10-30V (including ripple P-P 10%) for control output.
  • Current Consumption: 60mA Max.*6.
  • Operating Temperature/Humidity: -10~50°C / 35~85%RH (no condensation).
  • Storage Temperature/Humidity: -40~70°C / 35~95%RH (no condensation).
  • Ambient Sunlight Illuminance: 4,000lx Max. at receiving window.
  • Incandescent Light Illuminance: 3,000lx Max. at receiving window.
  • Vibration Resistance: 10-55Hz amplitude 1.5mm X, Y, Z each 2h.
  • Shock Resistance: 500m/s² X, Y, Z each 3 times.
  • Protection Category: IP67.
  • Material: Case: PC / Lens: PMMA.
  • Weight (including cable): M8 connector type: approx. 30g, 2m cable type: approx. 88g, 5m cable type: approx. 188g, M12 pig-tail type: approx. 48g.
  • Accessories: 1 mounting bracket (BEF-WK190), 2 screws (M3 x 20mm).

Usage Features:

The TOF-DL250 series offers flexible installation options with both cable type and M12 pig-tail type connectors, and includes a mounting bracket. The M8 connector can be rotated from horizontal to vertical positions, but care must be taken not to exceed the stopper to prevent breakage.

The device features a user-friendly interface with "RUN" and "SET" buttons, along with "+" and "-" buttons for adjustment.

  • Teaching Function: By pressing the "SET" button for 1 second or more, the sensor can be taught the current distance for Output 1, 2, or 3, displaying "tc1," "tc2," or "tc3" and the threshold level.
  • Setting Mode: Pressing "RUN" for 1 second or more enters the setting mode. Keys can be locked ("Loc") and unlocked ("uLc") by pressing "RUN" again for 1 second or more.
  • Output Modes: Selectable between Light ON (turns ON when distance exceeds threshold) and Dark ON (turns ON when distance is less than threshold). Stability-Light ON and Stability-Dark ON options are also available for Output 1.
  • Delay Functions: Options for no delay, OFF delay, ON delay, and one-shot output with adjustable input values (0-999, default 0, unit 10ms).
  • Near/Far Side Settings: For analog output types, set distances for 4mA/0V (near side) and 20mA/10V (far side) outputs (range: 0-400, default 0/300, unit cm).
  • Threshold Levels: Adjustable threshold levels for Output 1, 2, and 3 (range: 0-400, default 300, unit cm).
  • Offset: An offset value can be added to the teaching level (valid from the second time of teaching) (range: -50 to +50, default 0, unit cm).
  • Averaging: Selectable averaging numbers: 1, 4, 16, 64 (default), or 256 times.
  • Display Control: The display can be activated ("ON") or darkened ("OFF") after 30 seconds of no button operation.
  • External Input (MF Input): Can be disabled or used as an output (Output 1 for TOF-DL250AC, Output 3 for TOF-DL250T/TM12/T-5, Output 2 for TOF-DL250DC).
  • Laser Control: Laser power can be turned OFF or ON.
  • NPN/PNP Selection: Input/output can be set as NPN (default) or PNP.
  • Analog Output Current/Voltage Selection: Set as current output 4-20mA (default) or voltage output 0-10V.
  • Alarm Behavior: For analog output, set behavior when out of sensing: output maximum current/voltage (default) or hold the value just before the alarm.
  • Initialization: Settings can be initialized to factory defaults (except NPN/PNP setting).

Maintenance Features:

  • Safety Precautions: The manual emphasizes critical safety measures, including not disassembling, repairing, modifying, or incinerating the product. It warns against using flammable gases or sprays near the product and against installation in hazardous environments (dust, corrosive gases, water splashes, strong vibrations, extreme temperatures, rapid temperature changes, direct sunlight, strong electric/magnetic fields).
  • Troubleshooting: In case of malfunction (smoke, abnormal smells/sounds, hot housing), immediately stop operation, turn off power, and contact the Optex FA sales office.
  • Wiring: Instructions for correct wiring, avoiding excessive twisting or stress on cables, and ensuring secure connections. Wiring should be routed separately from high-voltage and power circuits to prevent induction.
  • Laser Safety: As a Class 1 Laser Product, direct or reflected laser beam exposure to the eyes should be avoided.
  • Environmental Considerations: The product complies with EMC Directive (2014/30/EU), RoHS Directive (2011/65/EU), China RoHS (MIIT Order No.32), and FDA Regulations (21 CFR 1040.10 and 1040.11*7).
  • Protection Circuit: Includes reverse connection protection and over current protection.
  • Cross Talk Prevention: Designed to prevent interference between up to 2 units.
  • Power-On Stability: Avoid using the sensor during the transient state after power-on (approx. 300ms).
  • Cold Weather Use: Do not bend the cable when the temperature is below freezing.

*1 These products are Classified as CLASS 1 by IEC 60825-1: 2007 according to Laser Notice No.50, FDA Guidance Document. *2 Defined with center strength 1/e²(13.5%) at the center. There may be leak light other than the specified spot size. The sensor may be affected when there is a highly reflective object close to the detection area. *3 Analog output type has 2 lit at the same time. M8 connector type (TOF-DL250DC) has 2 for 2 control outputs. *4 Analog output type has 1. M8 connector type (TOF-DL250DC) has 2. Other types have 3 control outputs. *5 Use power supply with DC12.0V Min. to get sufficient output for analog output. *6 Excluding load current for control output. *7 Except for deviations pursuant to laser notice No.50.

Fastus TOF-DL250 Series Specifications

General IconGeneral
BrandFastus
ModelTOF-DL250 Series
CategorySecurity Sensors
LanguageEnglish