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Bomag CR 820 T Tier 4
Fayat Bomag CR 820 T Tier 4 User Manual
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00808924
05/20
Operatin
g Ins
tr
uctions
Maintenanc
e
Instr
uc
tio
ns
C
R 8
20 T T
ier 4
Hot Mix Asphalt Pa
v
er
2
Table of Contents
Default Chapter
4
Table of Contents
4
1 Introduction
11
Notes to the Operations Manual
12
Safety Information
12
Safety Alert Symbol
12
Safety Notes
12
California 65 Warnings
12
USA Federal Clean Air Act
13
Customer Assistance
13
Normal Non-Road Engine Use
13
Non-Road Engine Maintenance
13
Service Performed by a Local Authorized Dealer or Distributor
13
Preventative Maintenance Program
14
Fuel System
14
Fuel Recommendations
14
Check for Fuel Leaks
14
Check the Condition of the Fuel Hoses
14
Check the Turbocharger
14
Product Identification Plate
14
Intended Use
14
Prohibited Use
14
Bulletin Compliance
15
Contacting Authorized Bomag Dealer/Distributor
15
Register Machine
15
Transfer of Machine Ownership
15
2 Safety
17
Owners, Users, and Operators
18
General Safety
18
Safety Alert Symbol
18
ANSI Hazard Classification System
18
Property Damage
19
Procedure
19
Personal Protective Equipment
19
Safety Sign Maintenance
20
Safety Sign Pictorials
20
ANSI Decals
21
Additional Decals
25
Safety Sign Locations
32
Personal Safety
34
Introduction
34
Operation and Repair Precautions
34
Lockout and Tagout Procedure
34
Operation of Control Interlocks
35
General
35
Lifting Precautions
35
Crushing or Cutting Prevention
35
Safe Paver Operation
36
Equipment and Tools
36
Fire or Explosion Prevention
36
Questions
37
3 Technical Data
39
Dimensions
40
Average Shipping Weight
40
Capacities
40
Recommended Fluids
40
4 Operator Controls
41
Controls
42
Screed Controls
44
Operator's Console
45
Display Icon Buttons
46
Additional Display Icon Buttons
47
Warning Lamp Icons
49
Operator's Display
50
Display Screens
50
Splash Screen
50
Main Run #1 Screen
53
Left Gauge Cluster
53
Right Gauge Cluster
53
Center Gauge Cluster
53
Lower Screen Area
53
Left Side Button Icons
54
Right Side Button Icons
54
Lower Cursor Buttons
54
Warning Lamps
55
Main Run #2 Screen
55
Left Gauge Cluster
57
Right of Center Gauge Cluster
57
Center Gauge Cluster
57
Lower Screen Area
57
Left Side Button Icons
58
Right Side Button Icons
58
Lower Cursor Buttons
58
Warning Lamps
59
Advanced Functions Screen
59
Left of Center Gauge Cluster
60
Right of Center Gauge Cluster
60
Center Gauge Cluster
60
Lower Screen Area
60
Left Side Button Icons
60
Right Side Button Icons
61
Lower Cursor Buttons
61
Warning Lamps
61
Ground Controls, Gauges, and Levers
62
Vacuum Indicator
62
Master Switch
62
5 Shipping and Lifting
63
Receive the Machine
64
Initial Inspection of the Equipment
64
Load/Unload Paver On/Off a Trailer
64
Ground Clearance
64
Driving the Paver On/Off the Trailer
65
Preparation for Transport
66
6 Initial Setup and Adjustments
69
Unload and Install the Screed
70
7 Standard Operating Procedures
73
Pre-Operating Checks
74
Raising the Center Hood
74
Lowering the Center Hood
75
Inspection
76
Start up
77
Starting the Engine
77
Preparing to Pave
78
Raise/Lower Screed
78
Fume Recovery System
78
Fume Fan Speed Control
79
Null the Screed
79
Joints
80
Transverse Joints
80
Joint Construction
80
Operating Hints
82
Asphalt Buildup
82
Hydraulic Tunnel
82
Manual Material Retaining Plates
83
Electrical System
84
Engine Protection System
84
Engine Protection Shutdown
85
Engine Protection Shutdown Override
85
Shutting the Engine off
85
Generation IV Sonic Sensor Cleaning
86
Pressure Cleaning
87
Inducements
87
Inducements Impacts
88
Final Inducement
88
DEF Related Inducements
88
Tampering/Malfunction
90
Primary/Secondary Inducement
91
Deactivation
91
ESC - Exhaust System Cleaning
92
8 Emergency Procedures
93
Engine Start-Up after Stall
94
Jump Starting/Charging Batteries
94
Emergency Stop
95
Lockout and Tagout Procedure
95
Emergency Towing
96
9 Maintenance
99
Service Parts
100
Maintenance Schedule
100
When Needed
100
Every 8 Service Hours or Daily
100
After First 40 Service Hours Only
101
Every 40 Service Hours
101
After First 150 Service Hours
101
Every 250 Service Hours
101
After First 500 Service Hours
102
Every 500 Service Hours
102
Every 1000 Service Hours
102
Every 2000 Service Hours
102
Yearly
102
Every 4500 Hours (3 Years)
102
Systems
103
Electronic Controlled Fuel System
103
Engine Protection System
103
Hydraulic Fluid Reservoir
103
Rubber Track Hydraulic System
103
Filters
104
Maintenance Procedures
104
Engine
104
Check Engine Oil
104
Change Engine Oil and Filter
105
Inspect Engine Belt
106
Check Engine Coolant
106
Replace Engine Coolant
107
Inspect Cooler Assembly
108
Inspect Cooler Fan
109
Aftertreatment System
109
Miscellaneous
109
Flush DEF Tank and Replace Filter
109
Maintenance 1 - Supply Module
110
Air Intake System
110
Replace Primary Air Filter Element
110
Replace Secondary Air Filter Element
111
Check Air Inlet Connections
112
Check Fuel Level
112
Drain Fuel Filter/Water Separator
113
Replace Fuel Filter/Water Separator
113
Hydraulic System
114
Check Hydraulic Tank Oil Level
114
Clean Strainer and Replace Hydraulic Fluid
114
Check Hydraulic Lines and Components
115
Replace Charge Filters
116
Replace Auxiliary Pump Filter
116
Adjust Pump Drive Belt Tension
117
Electrical System
119
Inspect Battery Cables
119
Storing Batteries
120
Ground Drive System
120
Check Final Drive Oil
120
Change Final Drive Oil
120
Slat Conveyor System
121
Conveyor Bearings
121
Check and Adjust Spreading Auger Drive Chains
122
Lubrication
122
Clean Truck Hitch
122
Check Fume Recovery System
122
Clean Fume Recovery System
123
Tracks Corrective Maintenance
124
Check Hood Raise Reservoir Oil Level
125
10 Storage
127
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Fayat Bomag CR 820 T Tier 4 Specifications
General
Brand
Fayat
Model
Bomag CR 820 T Tier 4
Category
Construction Equipment
Language
English
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