Fayat Dynapac CC900G

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Table of Contents3
Introduction9
The Machine9
Intended Use9
Warning Symbols9
Safety Information9
General10
Safety - General Instructions11
Safety - When Operating13
Slopes13
Driving Near Edges14
Sitting Position15
Special Instructions17
Standard Lubricants and Other Recommended Oils and Fluids17
Higher Ambient Temperatures, above +40°C (104°F)17
Lower Ambient Temperature - Freeze Risk17
Temperatures17
High Pressure Cleaning17
Fire Fighting17
Roll over Protective Structure (ROPS)18
Battery Handling18
Jump Starting19
Technical Specifications - Noise/Vibrations/Electrical21
Vibrations - Operator Station21
Noise Level21
Technical Specifications - Dimensions23
Dimensions, Side View23
Dimensions, Top View24
Weights and Volumes25
Working Capacity25
General26
- Hydraulic System26
- Tightening Torque26
- ROPS - Bolts27
- Identification27
Machine Description- Decals31
- Location - Decals31
- Safety Decals32
- Info Decals33
- Instruments/Controls34
  - Locations - Instruments and Controls34
  - Function Description35
- Electrical System36
  - Relays and Fuses on the Machine36
Operation37
- Before Starting37
- Starting39
  - Starting the Engine39
- Driving40
  - Operating the Roller40
- Vibration41
  - Manual Vibration - Switching on41
Operating - Stopping43
- Braking43
- Parking45
  - Chocking the Drums45
Long-Term Parking46
- Battery46
- Air Cleaner, Exhaust Pipe46
- Sprinkler System46
- Fuel Tank46
- Hydraulic Reservoir46
- Steering Cylinder, Hinges, Etc47
- Hoods, Tarpaulin47
- Engine48
Miscellaneous49
- Locking the Articulation49
- Lifting the Roller49
- Unlocking the Articulation49
- Securing CC900G for Loading50
- Towing51
  - Releasing the Brake51
  - Towing the Roller53
Operating Instructions - Summary55
Preventive Maintenance57
- Acceptance and Delivery Inspection57
- Warranty57
Maintenance - Lubricants and Symbols59
- Maintenance Symbols61
Maintenance - Maintenance Schedule63
- Service and Maintenance Points63
General64
Every 10 Hours of Operation (Daily)64
After the First 20 Hours of Operation64
After the FIRST 50 Hours of Operation65
Every 50 Hours of Operation65
Every 100 Hours of Operation65
Every 200 / 400 / 600 / 800 Hours of Operation66
Every 500 Hours of Operation66
Every 1000 Hours of Operation67
Every 2000 Hours of Operation68
Maintenance - Maintenance Measures, before Use69
Static Drum - Filling with Water69
Maintenance, 10H71
Engine - Checking the Oil Level71
Hydraulic Reservoir, Level Check - Filling71
Refueling72
Water Tank - Filling72
Sprinkler System - Check, Cleaning72
Air Circulation - Check73
Scrapers - Check, Adjustment73
Warning Lamps - Check73
Air Cleaner - Check74
Maintenance - 20H75
Engine Oil and Oil Filter - Change75
Maintenance - 50H77
Brakes - Check77
Air Cleaner - Cleaning78
Rubber Elements and Fastening Screws - Check78
Drum Bearing Seat - Check and Lubrication78
Maintenance - 100H79
Spark Plug - Check and Adjustment79
Maintenance - 200 / 400 / 600 / 800 H81
Spark Plug - Replace81
Engine's Fuel Filter - Check82
Engine Oil and Oil Filter - Change83
Forward/Reverse Controls and Joints - Check and Lubrication84
Maintenance - 500H85
Front Drum - Checking the Oil Level85
Hydraulic Reservoir - Check/Venting86
Steering Joint - Check86
Air Cleaner - Replace Insert87
Maintenance - 1000H89
Spark Plug - Replace89
Engine's Fuel Filter - Replace90
Hydraulic Fluid Cooler - Cleaning (Option)90
Forward/Reverse Controls and Joints - Check and Lubrication91
Front Drum - Checking the Oil Level92
Hydraulic Reservoir - Check/Venting92
Steering Joint - Check93
Air Cleaner - Replace Insert93
Hydraulic Fluid Filter - Change94
Engine Oil and Oil Filter - Change94
Engine's Fuel Filter - Check95
Maintenance - 2000H97
Spark Plug - Replace97
Engine's Fuel Filter - Replace98
Hydraulic Fluid Cooler - Cleaning (Option)98
Forward/Reverse Controls and Joints - Check and Lubrication99
Hydraulic Reservoir - Check/Venting99
Air Cleaner - Replace Insert100
Steering Joint - Check100
Hydraulic Fluid Filter - Change101
Engine Oil and Oil Filter - Change101
Hydraulic Reservoir - Fluid Change103
Front Drum - Changing the Oil104
Water Tank - Cleaning104

Fayat Dynapac CC900G - Page 2

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