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Felder FD 21 professional User Manual

Felder FD 21 professional
52 pages
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Aufstellung und Installation
Setup and installation
VIDEO
http://fg.am/fd21install
User manual
Multi Boring Machine
FD 21 professional
Keep this manual handy and in good condition for continual reference!
Dok.ID: 432010-911_02 • Englisch • 2019-04-11
Translation

Table of Contents

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Felder FD 21 professional Specifications

General IconGeneral
BrandFelder
ModelFD 21 professional
CategoryDrill
LanguageEnglish

Summary

1 General

1.1 Symbol legend

Explains safety symbols used in the manual for hazard communication.

1.2 Information about the manual

Provides guidance on using the manual and stresses its importance for safe operation.

1.3 Copyright

Outlines restrictions on manual usage, reproduction, and protection of intellectual property.

1.4 Liability and warranty

Details manufacturer's liability limitations and warranty terms for the machine.

1.5 Warranty notice

Informs about the warranty period and directs users to the website for details.

1.6 Spare parts

Advises on using genuine spare parts and highlights risks of counterfeit items.

1.7 Disposal

Provides guidelines for environmentally friendly disposal of the machine and its components.

2 Safety

2.1 Intended use

Defines the machine's intended purpose and specifies restrictions on its use.

2.2 Manual contents

Emphasizes the importance of reading and understanding the manual for safe operation.

2.3 Making changes and modifications to the machine

Prohibits unauthorized modifications to the machine to maintain safety and performance.

2.6 Work safety

Highlights the importance of following safety instructions to prevent injury and damage.

2.4 Responsibilities of the operator

Defines operator's duties for safe machine operation and maintenance.

2.5 Personnel requirements

Specifies requirements for authorized, trained, and qualified personnel operating the machine.

2.7 Machine hazards

Identifies potential risks, including electrical hazards and mechanical dangers.

2.8 Personal protective equipment

Lists required PPE such as protective clothing, footwear, hearing protection, and safety glasses.

2.9 Other risks

Details general and specific risks, like sharp edges, ejected parts, and noise levels.

3 Technical specifications

3.1 Dimensions and weight

Provides physical specifications of the machine and packaging, including dimensions and weight.

3.2 Electrical connection/Drive motor

Details electrical requirements, voltage, frequency, power, and motor specifications.

3.3 Compressed air supply

Outlines requirements for compressed air connection, pressure, and quality.

3.4 Tooling / Mortising spindles

Lists specifications for drill bits, shaft diameters, and mortising spindle details.

3.5 Chip extraction

Specifies requirements for dust extraction systems, including outlet diameter and air speed.

3.6 Particle emission

Details particle emission compliance and maximum concentration levels for inhaled dust.

3.7 Noise emission

Provides noise emission values (sound power and workplace emissions) and related safety advice.

4 Transport, packaging and storage

4.1 Safety instructions

General safety guidelines for handling the machine during transport to prevent injury and damage.

4.2 Transport inspection

Procedures for inspecting shipments for damage upon arrival and initiating claims.

4.3 Packaging

Guidelines for environmentally friendly disposal and recycling of packaging materials.

4.4 Storage

Conditions and requirements for storing the machine, including temperature and humidity.

4.5 Transport

Instructions for safely transporting the machine, covering locking devices and methods.

5 Setup and installation

5.1 Safety instructions

Safety precautions required for proper assembly and installation of the machine.

5.2 Floor space requirement

Details site requirements, including temperature, stability, lighting, and clearance.

5.3 Positioning and levelling the machine

Steps for correctly positioning and leveling the machine using spirit levels and adjusting screws.

5.4 Assembly

Instructions for assembling various machine components, such as clamps and stops.

5.5 Chip extraction

Guidance on connecting the dust extraction system, ensuring proper function and safety.

5.6 Compressed air supply connection

Instructions for connecting the compressed air supply, including pressure settings.

5.7 Electrical connection

Procedures and requirements for electrical hookup, including safety and grounding.

6 Assembly

6.1 Overview

General overview of machine assembly, identifying key operation and display elements.

6.2 Data plate

Explanation of information found on the machine's data plate, including designation and specifications.

6.3 Operation and display elements

Description of control panel buttons, switches, and indicators for machine operation.

6.4 Accessories

Information on available accessories and their installation procedures.

7 Making adjustments and preparations

7.1 Safety instructions

Safety guidelines for performing adjustments and preparations to prevent injury and damage.

7.2 Clamping tools in the quick-change chuck

Steps for securely installing drill bits and other tools into the quick-change chuck.

7.3 Clamping the quick-change chuck with tools to the spindle

Procedure for attaching the quick-change chuck with tools to the machine spindle.

7.4 Mortising height adjustment / Mortising depth adjustment

Instructions on how to adjust the mortising height and depth using handwheels and scales.

7.5 Setting the feed rate

Guide on adjusting the machine's feed rate using the rotary switch for optimal boring.

7.6 Drill unit tilt

Instructions for tilting the drill unit to different angles (0° to 90°) for various operations.

7.7 Lateral stops

How to set and adjust lateral stops for precise workpiece positioning.

7.8 Depth stop (with horizontal drill)

Method for setting the depth stop to control drilling depth in horizontal operations.

7.9 Depth stop (with vertical drill)

Method for setting the depth stop to control drilling depth in vertical operations.

7.10 Crosscut stop (on the stop extension)

How to position and use the crosscut stop for angled cuts or specific measurements.

7.11 Workpiece clamp

Steps for using the workpiece clamp to secure materials during machining.

7.12 Accessories (mitre fence / Middle strip / Adjustment gauge)

Details on using specific accessories like mitre fences and adjustment gauges.

8 Operation

8.1 Safety instructions

Safety precautions to be observed during machine operation to prevent injury and damage.

8.2 Drilling-Authorised and prohibited work techniques

Details permitted and forbidden drilling methods and techniques on the machine.

8.3 Workpiece dimensions

Specifies acceptable workpiece sizes and limitations for width, depth, and thickness.

8.4 Switching on the machine / Switching off the machine / Emergency-stop

Procedures for operating the machine, including startup, shutdown, and emergency stop.

8.5 Mortising work sequence

Step-by-step guide for performing the mortising process using the machine.

8.6 Examples of usage for work piece and stop positioning

Demonstrates various applications, including dowel connections and stop positioning.

9 Service

9.1 Safety instructions

Safety precautions to be observed when performing maintenance work on the machine.

9.2 Maintenance schedule

Recommended maintenance tasks and intervals for ensuring machine longevity and performance.

9.3 General maintenance instructions

General guidelines for machine upkeep, including cleaning agents and lubrication.

9.4 Cleaning and lubrication

Procedures for cleaning cylinder shafts and lubricating height adjustment spindles.

10 Faults

10.1 Safety instructions

Safety precautions to be followed when repairing faults to prevent injury or damage.

10.2 What to do if a fault develops

Steps to take when a malfunction occurs, including immediate shutdown and reporting.

10.3 What to do after rectifying the fault

Procedures to follow before restarting the machine after a fault has been repaired.

10.4 Faults, causes and repairs

Troubleshooting table listing common faults, their causes, and recommended repairs.

10.4.1 Altering the head of the spindle holder

Instructions on how to adjust the spindle holder head to be parallel to the workbench.

10.4.2 Adjusting the dimensions stop (when using the extension as a lateral stop)

How to adjust the dimension stop when using the extension as a lateral stop.

10.4.3 Error correction-Digital display

Procedures for correcting errors related to the digital display and measurements.

10.4.4 90°-angle adjustment (Lateral stops digital)

Instructions for adjusting lateral stops to achieve precise 90° angles.

11 Annex-Declaration of Conformity