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FG Wilson PowerWizard 1.1 User Manual

FG Wilson PowerWizard 1.1
49 pages
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PowerWizard 1.1, 1.1+ & & 2.1
Generating Set Control
Technical Manual

Table of Contents

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FG Wilson PowerWizard 1.1 Specifications

General IconGeneral
BrandFG Wilson
ModelPowerWizard 1.1
CategoryControl Panel
LanguageEnglish

Summary

IMPORTANT SAFETY INFORMATION

GENERAL INFORMATION

Introduction

Overview of the PowerWizard controller and its intended audience.

Applications

Describes the wide range of applications for PowerWizard controllers in generating set systems.

PowerWizard Variations

Lists features of PowerWizard 1.1, 1.1+, and 2.1 versions.

PowerWizard Control Module Description

Details the physical components and labeling of the PowerWizard control panel.

USER INTERFACE OVERVIEW

Hot Keys

Explains the function of the AC Overview, Engine Overview, and Main Menu keys for navigation.

Control Keys

Describes the function of the RUN, AUTO, and STOP keys for engine operation modes.

Navigation Keys

Details the function of Scroll Up, Escape, Scroll Right, Enter/OK, Scroll Down, and Scroll Left keys for menu interaction.

Event Keys and Indicators

Explains the function of warning lights, alarm acknowledge, event reset, event log keys, and emergency stop.

DETAILED OPERATION

PowerWizard Menu Trees

Illustrates the menu structure for PowerWizard 1.1, 1.1+, and 2.1 models.

Technical Operation

Covers engine starting and stopping sequences, event system, and event states.

Event Viewing

Describes methods for viewing events in the active events menu.

Single Event Resetting

Provides a procedure for resetting individual events after fault rectification.

All Events Resetting

Outlines a simplified process for resetting all events across all modules.

Security

Explains the 3 levels of password protection for setpoint adjustments and access control.

Real Time Clock Programming (PowerWizard 2.1)

Details how to set the time, date, and format for event logging and auto control.

Fuel Priming – Engines with Electronic Fuel Lift Pump

Describes how to use the PowerWizard to prime engines with electronic fuel lift pumps.

Fuel Transfer (PowerWizard 2.1)

Explains how to control fuel transfer operations using the PowerWizard.

Programmable Cycle Timer (PCT) (PowerWizard 2.1)

Details the PCT feature for programming timed tasks and outputs for generating sets.

INSTALLATION

Power Requirements

Specifies the DC voltage requirements and power considerations for the PowerWizard controller.

Location Considerations

Provides guidelines for selecting a suitable mounting location for the PowerWizard control.

Electrical Connections

Details the electrical connections for PowerWizard 1.1 & 1.1+ using the 70-pin connector.

Winding Connections

Shows connection diagrams for different generator winding configurations (Star, Delta).

Transformer Connections

Explains how to connect external potential transformers for voltage monitoring.

Data Links

Introduces the supported data links (J1939, SCADA) for communication.

Primary J1939 Data Link (CAN1)

Details the Primary J1939 Data Link, its protocol, and hardware requirements for communication.

Accessory J1939 Data Link

Explains the Accessory J1939 Data Link for PowerWizard 2.1, used for annunciators and expansion modules.

Optional Modules

Introduces optional modules like the CAN Annunciator and their support.

CAN Annunciator (MCM9)

Describes the CAN Annunciator for displaying alarm and status indications.

PowerWizard Support of the Annunciator

Explains how PowerWizard supports the Annunciator via CAN1 and CAN2.

SETPOINT PROGRAMMING

Digital Input Programming

Covers the purpose and configuration of digital inputs for monitoring and control functions.

Dedicated Digital Inputs

Details the function of the Emergency Stop and Remote Initiate dedicated digital inputs.

Programmable Digital Inputs

Explains programming options for digital inputs: Command/Status, System Events, SCADA Datalink.

Relay and Digital Output Programming

Describes the types of relays and digital outputs and their configuration options.

Analogue Input Programming

Details how to program analogue inputs for various parameters using resistive or voltage senders.

RETROFITTING POWERWIZARDS

EST Availability and Licensing

Information on the Electronic Service Tool (EST) for servicing and its licensing.

Flash Files and Field Replacement Files

Explains the types of files (.fls, .xml) used for updating controller software and configuration.

Possible EST error messages, their cause and suggested action

Lists common EST error messages and troubleshooting steps for connectivity and compatibility.

STEP THROUGH GUIDES

Reduced Power Mode (RPM)

Explains how to enable and use the Reduced Power Mode via EST or keypad for power saving.

Service Maintenance Interval

Covers resetting, changing duration, and disabling the service maintenance interval warning.

Setting Language

Describes how to select between Technical English and Customer Language.

Disabling NOT IN AUTO

Details how to disable the "Not In Auto" warning for specific applications.

Disabling Thermo Start (Start Aid Activation)

Explains how to disable the Thermo Start feature by setting the activation time to 0.

APPENDIX A – SPN/FMI LIST

SPN/FMI List

A comprehensive list of Suspect Parameter Numbers (SPN) and Failure Mode Identifiers (FMI) for events.

Control

Automatic Start/Stop

Lists setpoints for controlling the automatic start and stop sequence of the engine.

AVR Desired Voltage

Details setpoints for configuring the Automatic Voltage Regulator (AVR) desired voltage.

Governor Desired Engine Speed

Lists setpoints for configuring the governor's desired engine speed.

Engine Monitor / Protect

Battery Voltage Monitor

Covers setpoints for monitoring battery voltage, including warning and shutdown thresholds.

Crank / Start Counter

Details setpoints related to the engine's crank and start counter functions.

Engine Speed Monitor

Lists setpoints for engine speed monitoring, including shutdown and warning thresholds.

Enhanced Engine Monitor

Covers setpoints for enhanced engine monitoring features like cylinder temperature and cylinder count.

Service Maintenance Interval

Details setpoints for configuring service maintenance intervals in hours and days.

Events

Lists available event response selections for warnings, shutdowns, and trips.

Generator Monitor / Protect

Enhanced generator monitor

Covers setpoints for enhanced generator monitoring like winding temperature and bearing sensors.

Generator AC monitor

Details setpoints for AC monitoring including connection configuration, transformer ratings, and poles.

Generator AC power monitor

Explains the AC power monitor for kW, kWh, kVAr, and kVA measurements.

Generator over current

Lists setpoints for generator over current protection, including warning and shutdown thresholds.

Generator Over / Under Frequency

Details setpoints for generator over and under frequency protection.

Generator Over / Under Voltage

Covers setpoints for generator over and under voltage protection.

Generator Reverse Power

Lists setpoints for generator reverse power protection.

Network

Reduced Power Mode

Details setpoints for configuring the reduced power mode delay time.

Inputs & Outputs

Digital Inputs

Refers to the Digital Inputs section for details on input configuration.

Digital Outputs

Refers to the Relay and Digital Outputs section for details on output configuration.

Relay Outputs

Refers to the Relay and Digital Outputs section for details on output configuration.

Analogue Inputs

Explains analogue inputs and lists setpoints for type, range, and event thresholds.

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