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Fischer Connectors MINIMAX SERIES - User Manual

Fischer Connectors MINIMAX SERIES
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FISCHER MINIMAX
TM
SERIES
CABLE ASSEMBLY
INSTRUCTIONS
WITH OPTIONAL BOOT BEND RELIEF
THE RELIABLE EXPERT
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Summary

Required Tooling

Generic Tools

Standard tools like a hand press required for cable assembly.

Specific Tools

Specialized tools such as the MiniMax support tool for precise assembly.

MiniMax Tool Kit

Kit contents for Size 06 and Size 08, including specific tools for MP11 and MR50.

Parts Description

Connector Components

Detailed list and illustration of connector parts like contact block, insulator tube, and housing.

Bend Relief Components

Description of bend relief parts, including clip and boot.

Cutting Diameters

Specifications for cable cutting diameters for Size 06 and 08 at different levels.

Procedure - Initial Steps

Prepare Cable and Conductors

Steps for cutting bend relief, stripping cable jacket, managing braid, and trimming conductors.

Solder Conductors

Soldering all conductors to the contact block for connection.

Procedure - Assembly Continuation

Install Insulator Tube

Sliding the insulator tube onto the contact block and securing the braid.

Secure Insulator Tube

Gluing the insulator tube to the contact block for improved retention.

Procedure - Potting and Pressing

Potting and O-ring Installation

Potting the insulator tube and installing O-rings on the contact block and housing.

Insulator Tube Insertion

Using a press to insert the insulator tube into the housing with correct orientation.

Procedure - Final Assembly

Braided Shield Management

Pulling up and cutting the braided shield to the correct length.

Backnut Fitting

Press-fitting the backnut onto the assembly using the appropriate tool.

Procedure - Termination

Potting of Back Nut

Filling the space between the back nut clip and nut with potting material.

Attach Boot Bend Relief

Sliding the boot bend relief over the back nut until it hooks securely.

Fischer Connectors MINIMAX SERIES Specifications

General IconGeneral
SeriesMiniMax
CategoryCables and Connectors
Connector TypeCircular
Operating Temperature-40°C to +85°C
IP RatingIP68
Durability>5, 000 mating cycles
Mating Cycles>5000