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FITOP M Series User Manual

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M-series OPERATIONS MANUAL
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FITOP M Series Specifications

General IconGeneral
BrandFITOP
ModelM Series
CategoryChain Hoists
LanguageEnglish

Summary

Foreword and Customer Responsibilities

Dear Customers

Introduces the FITOP M-series electric wire rope hoist and its operations manual.

Customers' Responsibility

Outlines customer duties for safe operation, maintenance, and adherence to guidelines.

Disclaimer of Liability

States FITOP's non-liability for damages resulting from incorrect operations or modifications.

Notes Before Installation

General Examination Checklist

Pre-installation checks for specifications, transit damage, and included parts like switches and ropes.

Insulation Resistance Test

Measures the resistance of the insulation system using a 500V high-impedance meter.

Rail Installation Guidelines

Details rail installation requirements, including gap limits and regulatory compliance.

Power Feeding System Installation Notes

Specific notes for the installation of safety rails on the power feeding system.

Control Panel Electrical Distribution

Guidance on control panel distribution, referring to circuit diagrams for setup.

Voltage Stability Check

Emphasizes checking voltage stability to ensure proper motor operation and prevent damage.

Hoist Installation Procedures

Mono-rail Installation

Details girder width requirements and installation procedures for mono-rail systems.

Double-rail Installation

Describes placing the hoist and trolley onto the traversing rail for double-rail setups.

Lifting Hoist Installation

Correct horizontal fixing procedures for lifting hoists and cargo elevators.

Testing Procedures

Confirmation Before Running

Pre-operation checks including control pendent, distance, and voltage stability.

Confirmation Before Un-load Running

Testing control pendant, hook movement, and limit switch functionality.

Confirmation Before Full-Load Running

Verifying lifting, lowering, stability, and trolley voltage under full load conditions.

Confirmation After Testing

Post-testing checks for rope press block, rails, and motor temperature.

Safety Device Confirmation

Verifies upper/lower limit switches, rope guides, and overload protection for safe operation.

Improper Operations and Prohibitions

Correct Operation Guidelines

Instructions for safe wire rope fastening and handling during operations.

Prohibitions

Lists actions strictly forbidden during hoist operation for safety.

Maintenance Procedures

General Maintenance Notes

General notes on cleaning rails, checking limit switches, and lubrication.

Limitations of Use and Wear

Defines wear limits for wire rope, hook, sheave, gear, and wheels.

Daily Examination Items

Daily checklist for wire rope, hook, switches, motors, brakes, and buttons.

Monthly Examination Items

Monthly inspection points including specific parts and record forms.

Quarterly Examination Items

Quarterly checks for insulation, nuts, bolts, and cables.

Yearly Examination Items

Annual maintenance for gear box, brake, motor, limit switches, and wheels.

Structure and Mechanicals Inspection

Detailed inspection checklist for structural and mechanical components.

Electricals and Control Panel Inspection

Inspection checklist for electrical components like motor, panel, and wiring.

Trouble-Shooting and Maintenance

Maintenance Safety Notes

Crucial safety notes for maintenance, including power disconnection and unloading.

Mechanical Trouble-Shooting Guide

Guide to diagnosing and resolving common mechanical problems, their causes, and solutions.