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Fluke Thermalert 4.0 Series User Manual

Fluke Thermalert 4.0 Series
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Thermalert
®
4.0 Series
Smart Integrated Infrared Sensors
Users Manual
PN 4968276, English, Rev. 2.4, Jul 2021
© 2021 Fluke Process Instruments. All rights reserved. Printed in Germany. Specifications subject to change without notice.
All product names are trademarks of their respective companies.
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information@itm.com1.800.561.8187

Table of Contents

Questions and Answers:

Fluke Thermalert 4.0 Series Specifications

General IconGeneral
Accessory TypeInfrared Thermometer
Operating Temperature0 °C to 50 °C (32 °F to 122 °F)
Storage Temperature-20 °C to 60 °C (-4 °F to 140 °F)
Accuracy±1 °C or 1% of reading, whichever is greater
Spectral Response8 μm to 14 μm
Emissivity Adjustment0.10 to 1.00 (adjustable)
Laser TypeSingle laser
Display Resolution0.1°C or 0.1°F
Battery LifeApproximately 12 hours
Relative Humidity10 % to 90 % RH non-condensing @ 30 °C (86 °F)

Summary

Warranty Information

Software Warranty Terms

Details warranty terms for the software component of the instrument.

Compliance Statement

Safety Information

Product Description

Technical Specifications

Measurement Specifications

Details temperature range and spectral response for models.

Optical Specifications

Covers optical resolution, focus distances, and measurement spot sizes.

Electrical Specifications

Outlines power requirements and output specifications for each model.

Environmental Specifications

Specifies operating temperature, humidity, vibration, and ingress protection.

Product Dimensions

Provides physical dimensions for different sensor models.

Scope of Delivery

Lists standard items included with the sensor package.

Basic Principles

Infrared Temperature Measurement

Explains how infrared radiation is used to measure temperature.

Target Emissivity

Discusses the importance of emissivity for accurate temperature readings.

Environmental Considerations

Ambient Temperature Impact

Addresses how ambient conditions affect sensor performance.

Atmospheric Quality

Advises on maintaining lens cleanliness for accurate measurements.

Electrical Interference Minimization

Provides guidelines to reduce noise and electromagnetic interference.

Installation Guide

Sensor Positioning

Guidance on selecting optimal sensor location based on application.

Distance to Target Object

Explains how sensor distance affects measurement accuracy and field of view.

Acceptable Viewing Angles

Defines optimal angles for sensor placement relative to the target.

Model 2-Wire Installation

Specific installation steps for the 2-wire sensor model.

Model HART 2-Wire Installation

Installation details for the HART 2-wire sensor model.

Model Fieldbus 4-Wire Installation

Setup instructions for the Fieldbus 4-wire sensor model.

Model 6-Wire Installation

Installation procedures for the 6-wire sensor model.

Model 12-Wire Installation

Installation guidelines for the 12-wire sensor model.

Model LTD-04 Assembly

Specific assembly steps for the LTD-04 model with air purge.

Sensor Operation

Laser Sighting Operation

How to use the laser for aiming and its safety precautions.

Post Processing Features

Explains signal smoothing and hold functions like averaging and peak/valley hold.

RS485 Communication

RS485 Specification

Technical details for the RS485 serial interface.

RS485 Installation

Guidelines for setting up RS485 network topology and wiring.

RS485 Wiring and Interfacing

Covers wiring diagrams and computer interfacing via USB/RS485 converter.

PROFINET IO Configuration

PROFINET IO Configuration

Steps for configuring the PROFINET IO interface and modules.

PROFINET IO Parameters

Details settable parameters and diagnostic messages for PROFINET.

PROFINET IO Messages

Explains alarm and process messages transmitted via PROFINET.

PROFINET IO Input Data

Describes data sent from the sensor to the controller.

PROFINET IO Output Data

Outlines data that can be sent from the controller to the sensor.

PROFINET IO Diagnostics

Information on error codes and diagnostic data interpretation.

EtherNet/IP Configuration

EtherNet/IP Configuration

Steps for configuring the EtherNet/IP module and device settings.

EtherNet/IP Parameters

Lists settable parameters accessible via EtherNet/IP controller tags.

EtherNet/IP Input Data

Details data transferred from the sensor to the PLC.

EtherNet/IP Output Data

Describes data controllable from the PLC to the sensor.

EtherNet/IP Diagnostics

Explains error codes and status register information for diagnostics.

ASCII Command Interface

ASCII Command Structure

Defines the format and syntax for sending commands to the sensor.

Data Transfer Modes

Explains Poll Mode and Burst Mode for data retrieval.

Sensor Information Retrieval

How to query factory-installed sensor identification data.

Sensor Setup and Configuration

Details commands for general settings, emissivity, and temperature compensation.

Sensor Control Functions

Covers commands for analog output, relay output, and hold functions.

RS485 Communication Commands

Commands for setting RS485 baud rate and multidrop addressing.

HART Communication

Intrinsic Safety

Power Supply Barrier Requirements

Information on the necessary power supply barrier for intrinsic safety.

Accessories and Mounting

Electrical Accessories

Lists available electrical cables, converters, and power supplies.

Mechanical Accessories

Describes mounting brackets, sighting tubes, and protective windows.

Maintenance and Troubleshooting

Troubleshooting Minor Problems

Common issues and their solutions for sensor operation.

Fail-Safe Operation Modes

Explains how the sensor behaves during errors or failures.

Lens Cleaning Procedure

Step-by-step guide for safely cleaning the sensor lens.

Appendix and Reference

Optical Diagrams and Charts

Visual representations of sensor spot size at various distances.

Spot Size Calculator Tool

Information on software for calculating sensor field of view.

Emissivity Determination and Values

Methods for determining emissivity and typical values for materials.

ASCII Command Reference List

Comprehensive list of all available ASCII commands and their usage.

ATEX Certification Details

Documentation regarding ATEX certification for hazardous environments.

IECEx Certification Details

Documentation regarding IECEx certification for hazardous environments.

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