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Foley Belsaw 200 User Manual

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FOLEY-BELSAW
MODEL
200
KEY
MACHINE
ADJUSTMENT
&
OPERATION
INSTRUCTIONS
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Foley Belsaw 200 Specifications

General IconGeneral
BrandFoley Belsaw
Model200
CategoryCutter
LanguageEnglish

Summary

New Code Spacing Attachment

Key Rite Key Machine Adjusting Meter

12 Volt D.C. Motor Kit

Ford Auto Key Blank Adaptor

Model 200 Key Machine Parts List

Model 200 Key Machine Price List

Locksmith Accessories and Emblems

Shoulder & Cap Patches

Offers embroidered patches for caps and shoulders with locksmith emblems.

Locksmith Caps

Describes a royal blue cap with a white crown featuring a locksmith emblem.

Secur-A-Tach Key Organizer

Presents a flexible nylon key organizer for faster key handling and increased sales.

Compar-A-Board Key Organizer

A display board for organizing and identifying comparative key blank numbers.

Key Carousel

A compact rotary display for organizing and showcasing a large number of key blanks.

Softie Brush for Key Machine

A durable, carbide-impregnated brush designed for key machines to deburr keys.

Key Machine Installation and Operation

Cylinder Key Duplication Basics

Overview of the key machine's function for duplicating cylinder keys and required accuracy.

Optimal Key Machine Placement

Guidance on selecting a location offering natural light and adequate workspace.

Key Machine Mounting Board

Mounting Board Dimensions and Design

Details recommended dimensions for a mounting board to make the machine portable.

Key Machine Mounting Procedure

Motor and Pulley Installation

Instructions for installing the motor pulley and mounting the motor securely.

Belt Alignment

Steps to ensure the drive belt runs straight between the motor and machine pulleys.

Initial Key Machine Adjustments

Lateral Adjustment Check

Checking the distance between the key cutter and guide against the shoulder gauge.

Key Machine Adjustment Procedures

Guide and Vise Alignment

Adjusting the guide to align with the adjustment key in the vise.

Micrometer Setting for Zero

Setting the micrometer to zero for accurate depth adjustments.

Key Machine Adjustment Screw Operation

Forward and Backward Guide Adjustment

Using adjustment screws to move the guide forward or backward.

Key Machine Lubrication and Cutter Rotation

Lubrication Points and Types

Details on lubricating carriage guide bars and cutter shafts with appropriate oils/grease.

Correct Cutter Rotation Direction

Guidance on installing cutters with teeth pointing DOWN for proper operation.

Key Machine Cutter Types and Usage

Cylinder Key Cutters

Information on the 'V' type file cutter for cylinder and code keys.

Steel Key Cutters

Details on the third cutter type used specifically for cutting steel keys.

Changing Key Machine Cutters and Guides

Installing Duplicating Cutter

Procedure for removing the nut and collar to install the duplicating cutter.

Replacing the Guide

Steps to remove the current guide and install a new one for different key types.

Key Machine Duplicating Process

Setting Starting Point for Duplication

Aligning the shoulder of the key with the guide and the blank with the cutter.

Duplicating Key Cutting Technique

Pushing the carriage slowly and watching the guide follow the key cuts.

Key Machine Flat Key Duplication Setup

Switching to Flat Key Cutting

Instructions for changing from cylinder key making to flat key making.

Micrometer for Diameter Compensation

Using the micrometer to adjust for cutter diameter differences when cutting flat keys.

Understanding the Micrometer

Micrometer Graduation Markings

Explanation of the .001", .005", and .025" graduation marks on the micrometer barrel.

Reading Micrometer Decimal Equivalents

Lists decimal equivalents for various micrometer readings for clarity.

Setting Up for Steel Key Cutting

Special Guide for Steel Keys

Using a special guide that matches the shape of the steel key cutter.

Installing Steel Key Slotting Cutter

Procedure for installing the slotting cutter for steel keys with correct orientation.

Key Machine Guide Change for Steel Keys

Replacing Guide for Steel Keys

Steps to change the guide by releasing and re-inserting the spring and pin.

Final Micrometer Settings for Steel Keys

Adjusting Micrometer for Steel Key Spacing

Setting the micrometer to account for narrower spacing with the slotting cutter.

Gauging Steel Keys from Tip

Note that steel keys are gauged from the tip, not the shoulder.

Cutting Steel Keys with Key Machine

Setting Up for Steel Key Cutting

Clamping the key and aligning its tip with the guide and blank with the cutter.

Technique for Cutting Steel Keys

Making straight cuts and handling wider slots by making two cuts.

Special Holding Devices for Key Clamping

Using Shims for Difficult Keys

Improvising shims to clamp keys with unusual grooves securely and square.

Cutting Keys by Code

Determining Code Information

Using code books to find correct cuts and depths for specific keys.

Using Spacer Keys for Spacing

Employing spacer keys to determine correct spacing between cuts.

Calculating Micrometer Settings for Code Cutting

Subtracting cut depth from blank width to set the micrometer for code cutting.

Key Board Setup Methods

Numerical Key Board Organization

Setting up a key board numerically from lowest to highest number.

Key Board Setup by Lock Manufacturer

Combined Key Board Setup