12. Disconnect crank position sensor (CKP) wiring.
13. Remove heater water return hose at water pump.
14. Remove bypass hose from fitting at intake manifold (9424).
15. CAUTION: Use care not to damage the throttle linkage or fuel lines.
On Ranger only, remove 3 screws securing A/C compressor to power steering pump support bracket.
Using a piece of wood bridged from the top of the battery to the throttle body (9E926), suspend the
A/C compressor with a wire tie or other suitable material.
16. Using a Torx® 50 driver, remove enginedrive belt tensioner (6B209) assembly.
17. On Aerostar only, if equipped with auxiliary heater, remove screw retaining auxiliary heater tube
bracket at power steering pump support bracket.
18. Remove lower radiator hose at radiator and water pump.
19. Remove 5 screws retaining power steering pump support bracket to the engine (6007) and secure
power steering pump and bracket assembly toward battery tray.
20. Remove 12 water pump retaining bolts and note bolt location.
21. Remove water pump and discard old water pump gasket.
I
nstallation
NOTE: Lightly oil all bolts and stud threads before installation except those requiring special
sealant.
1. Clean gasket surfaces on engine front cover (6019) and water pump carefully. (Use care as
12 N800199-S8M Bolt
13 3A733 Power Steering Pump Pulley
14 6B209 Drive Belt Tensioner
15 N60608-S2 Bolt
16 N807124-S2 Bolt
17 3F671 Belt Adjuster
18 N802096-S2 Bolt
19 8509 Water Pump Pulley
A — Tighten to 40-55 Nm
(30-41 Lb-Ft)
B — Tighten to 21-29 Nm
(15-21 Lb-Ft)
C — Tighten to 53-72 Nm
(39-53 Lb-Ft)
file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVK31B20.HTM~gen~ref.HTM
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