Remove the pump and pan assembly from vehicle.
17. Remove and discard oil pan gasket.
18. Clean the oil pan mating surface.
Installation
1. NOTE: When using silicone rubber sealer, assembly should occur within 15 minutes after
sealer application. After this time, the sealer may start to set up, and its sealing effectiveness
could be reduced.
Apply a 4.0-6.0 mm (1/5 inch) bead of Silicone Rubber D6AZ-19562-AA or -BA (or equivalent meeting
Ford specifications ESB-M4G92-A and ESE-M4G195-A) to junction of rear main bearing cap and
cylinder block and to junction of front cover assembly and cylinder block. Position oil pan gasket to
cylinder block and secure it with Gasket and Trim Adhesive D7AZ-19B508-B (or equivalent meeting
Ford specifications ESR-M11P17-A and ESE-M2G52-A).
2. Install oil pump assembly and bolt. Tighten bolt to 40-55 Nm (30-40 lb-ft).
3. NOTE: If oil pan is replaced with a new pan you must tighten new pan to spec then loosen and
retighten.
Position oil pan to cylinder block and install oil pan to engine bolts. Tighten bolts to 10-14 Nm (7-10
lb-ft).
4. Remove jack stand and install transmission insulator retaining nuts. Tighten nuts to 85-118 Nm (63-
87 lb-ft).
5. NOTE: When replacing low oil level sensor, use a new metal gasket with a rubber O-ring.
Install low oil level sensor. Tighten sensor to 20-34 Nm (15-25 lb-ft).
6. Install transmission inspection cover and retaining bolts. Tighten bolts to 10-14 Nm (7-10 lb-ft).
7. Install starter motor and bolts. Tighten bolts to 22-28 Nm (17-20 lb-ft).
8. Securely install starter motor splash shield.
9. Lower vehicle.
10. Install lifting device and support engine. Remove wood blocks and lower engine back into original
position. Remove lifting device and Rotunda Engine Lifting Sling 014-00036 (or equivalent). Remove
lifting brackets from right and left exhaust manifolds.
11. Remove support straps, lower radiator into position, and install radiator bolts to core support. Position
fan shroud and install the retaining bolts. Tighten bolts to 6-8 Nm (52-71 lb-in).
12. Install engine mount nuts and tighten to 98-132 Nm (72-97 lb-ft).
13. Connect 42-pin connector to the bracket and install oil level indicator.
14. Install engine air cleaner outlet tube assembly. Connect IAT sensor, MAF sensor, and crankcase
ventilation hose. Securely tighten the hose clamp.
file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVK31B25.HTM~gen~ref.HTM
To Next Page
Loading...
