7. Install clean, dry upper connecting rod bearing.
8. Lubricate bearing surfaces and crankshaft journal with Engine Assembly Lubricant D9AZ-19579-D or
equivalent meeting Ford specification ESR-M99C80-A engine oil, if clearances are within
specification.
9. Carefully align piston to cylinder bore making sure piston dome notch and button on connecting rod
face the front of engine. Install piston by tapping with wooden hammer handle or similar device while
aligning connecting rod to crankshaft journal. Remove protective rubber caps and install cap with a
clean, dry bearing.
10. Check connecting rod bearing and side clearances. Refer to Section 03-00 .
11. Make sure connecting rod is seated correctly on crankshaft journal. Install cap and lubricated bearing
assembly. Tighten retaining nuts to 31-39 Nm (23-29 lb-ft).
12. Install oil pump and oil pump intermediate shaft. Tighten retaining bolt to 40-55 Nm (30-41 lb-ft).
3 6211 Connecting Rod Bearing
4 6010 Cylinder Blocks
5 D81L-6002-C Piston Ring Compression Tool
6 6200 Connecting Rod
7 6108 Piston
A — Tighten to 31-39 Nm
(23-29 Lb-Ft)
file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVK31B30.HTM~gen~ref.HTM
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