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Ford F-750 - 4. Intake and Exhaust Manifolds ; 5. Rocker Mechanism, Cylinder Head, Valves, Valve Lash Adjustment, and Valve Timing

Ford F-750
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Section 3- Engine Removal
and
Installation
15
plat
e.
In
stall
the
floor
panel
screws
.
In
stall
the
bolts
securing
the
cross
member
support
to
the
right
and
left
wheel
~ousing
.
In
sta
ll
the
eng
i
ne
cover
base
plate
screws.
In
stall
the
sheet
m
eta
l
cover
between
the
engin
e
cover
and
dash
panel.
In
sta
ll
the
master
brake
cylinder
inspection
plate.
In
sta
ll
th
e
left
floor
plate.
Conn
ect
the
accelerator
rod
and
dimmer
switc
h.
Position
the
ru
bber
mat
over
the
brake
pedal
opening
,
then
install
the
peda
l
opening
plate
and
pad.
Fill
the
radiator.
Rem
ove
the
tape
from
the
carbure-
tor
air
horn.
Start
the
en
gine
and
check
for
coolant
and
oil leaks.
In
sta
ll
the
air
cleaner
to
engine
cover
bracket
,
then
install
the
air
cle
a
ner
and
tube.
Install
the
operator's
seat
and
bracket
.
4.
INTAKE AND EXHAUST MANIFOLDS
Th
e foll
owing
insp
ection
procedures
are
ap
plicable
to
new
and
u
sed
manifolds.
a. Cleaning
and
Inspection.
Re
move
the
manifolds
. W
ash
grease, oil, a
nd
dirt
from
the
outside
of
the
manifold.
Cle
an
the
inside
of
the
man
ifold
with
a
round,
bristle
brush
attached
to
a
flexible
wire
handle.
Dry
with
compressed
air.
In
spect
t
he
mating
flanges of
the
intake
manifolds
for
crac
ks, nicks,
burrs
,
or
scratches.
Check
the
flatness of
th
ese
surfaces
as
indicated
in fig. 8.
Check
the
fuel-air
passages
and
the h
eat
riser
for
restrictions.
Check
the
manif
old
openings
for
proper
alignme
nt
with
their
resp
ec
tiv
e
cy
lind
er
h
ead
ports.
Impr
ope
r a
li
gnme
nt
may
result
in a loss of
power.
Insp
ect
the
entire
manifold
for
crac
ks
or
visible
casting
defects
which
wou
ld
make
it
unfit for
further
service
.
In
spect
the
exhaust
manifold
for
burned
out
spots,
crack
s,
and
/o
r
weak
sections.
h.
Repair
s.
Dress
nick
ed
or
warpe
d
mating
s
urf
aces
on
a s
urf
ace
plate.
M
inor
nicks,
burr
s,
or
sc
r
atc
h
es
may
be
removed
with
a
fil
e.
Re
move
all
obstr
u
ctio
ns fr
om
intake
m
anifold
pas-
sages. R
ep
l
ace
c
ra
c
ked
or
severely
warped
manifolds
,
a
nd
those
manifolds
which
contain
unr
emova
ble
obstructions.
Replace
defective
exhau
st
manifolds.
CAUTION
: R e
mo
ve
all
filings
anel
for
eign
matt
er
that
may
ha
ve
e
nt
ered t.he m_
anijold
a$ a r
e$
ult
of
re
pair
work.
6261
Fig.
8-Checking
Flafness
01
fhe
Infake
Manilold
Mounting
Flanges
5.
ROCKER MECHANISM, CYLINDER HEAD, VALVES, VALVE LASH
ADJUSTMENT,
AND
VALVE TIMING
This
sectio
n
covers
the
inspe
ction
a
nd
repair
proced-
ure
s
applicab
le
to
the
rocker
mechanism
,
cylinder
head
,
and
va
lves.
In
add
ition,
the
methods
u
sed
to
ch
eck
va
lve
timin
g are given.
a. Rocker Mechanism.
(
1)
CLEANING
AND
I
NS
PE
C
TIO
N.
Rem
ove
a
nd
di
sassemb
le
the
rocker
mechanism.
Ch
ec
k
the
I. D . of
the
rocker
arm
bore
and
the
O. D.
of
the
rocker
arm
shaft,
at
the
location
of
the
rocker
arms,
against
specifi-
cations. Make s
ur
e
th
ese
surfaces
are
free of scuff
s,
scores, nicks,
or
scratches.
Inspe
ct
the
rock
er
arms
for
grooved
pad
s.
Check
the
rocker
a
djusting
scr
ews
and
l
ock
nut
s for
stripped
or
broken
threads,
and
th
e
ban
en
d
of
the
screw
for
nicks
and
scr
atches.
Mak
e
sure
the
adjusting
sc
rew
s
turn
fr
ee
ly
in
the
roc
ker
arms.
In
spect
the
l
ocating
springs
for
crac
ks
or
other
signs
of
fai
lur
e.
In
spect
the
oil
drain
tube
for
crac
ks
or
sh
arp
bends.
Check
the
push
rod
s
between
ball
and
cup
ce
nt
ers
wit
h a
dial
indicator
for
conformance
to
specifications
(fig.
9).
Check
the
ban
end
and
sock
et
end
of
the
push
rods
for
nick
s,
grooves,
or
roughness.
NOTE:
A
rou
gh check
for
be
nt
push
roels can
be
made
while
th
ey
ar
e
in.talled
in
th
e eng
ine
by
rotat-

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