TABLE
OF
CONTENTS
Pare
Foreword....
....................................................................................................
2
Part
ONE-POWER
PLANT
CHAPTER
I-GENERAL
ENGINE
REPAIR
Section
I"nge
1 Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2
Engine
Tune-Up.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3
Engine
Removal
and
Installation
................
"
10
4
Intake
and
Exhaust
Manifolds. . . . . . . . . . . . . . . . . .
..
15
5 Rocker Mechanism, Cylinder
Head,
Valves, Valve
Lash
Adjustment,
and
Valve
Timing
...........
"
15
6
Camshaft
Sprocket,
Camshaft,
and
Camshaft
Bearings
21
Section
I'a"e
7 Flywheel,
Crankshaft,
Main
Bearings,
and
Connecting
Rod
Bearings
...............................
"
22
8 Oil
Pan,
Oil
Filter,
and
Oil
Pump
and
Pressure
Relief
Valve.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
26
9
Cylinder
Block,
Pistons,
Piston
Rings,
and
Connecting
Rods.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
27
10
Exhaust
System
...............................
"
29
CHAPTER
1I-6-CYLINDER
223
CUBIC
INCH
(EBR,
EBS,
AND
EBT)
ENGINES
1
Manifolds......................................
30 5
Camshaft
Sprocket,
Camshaft,
and
Bearings
.....
" 36
2 Cylinder
Head
and
Valves
......................
"
31
6 Flywheel,
Crankshaft,
and
Bearings.
. . . . . . . . . . . .
..
37
3 Oil
Pan
and
Oil
Pump
and
Pressure
Relief Valve. .
..
33 7
Connecting
Rods,
Pistons,
Pins
and
Rings
........
" 39
4
Crankshaft
Damper,
Cylinder
Front
Cover,
and
Oil 8
Exhaust
System
...............................
"
40
Seal.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
34
CHAPTER
III-8-CYLINDER
239
(EBV
AND
EBW)
AND
256
(EBZ)
CUBIC
INCH
ENGINES
1
Manifolds......................................
43
2 Cylinder
Head
and
Valves
......................
" 44
3
Oil
Pan
and
Oil
Pump
and
Pressure
Relief Valve.
..
47
4
Crankshaft
Pulley,
Engine
Front
Support
Bracket,
Cylinder
Front
Cover
and
Oil Seal
.............
"
48
5
Camshaft
Sprocket,
Camshaft,
and
Bearings
......
"
50
6 Flywheel,
Crankshaft,
and
Bearings
.............
"
52
7 Connecting Rods,
Pistons,
Pins,
and
Rings.
. . . . . .
..
54
8
Exhaust
System...
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
56
CHAPTER
IV-8-CYLINDER
279
(EAL)
AND
317
(EAM)
CUBIC
INCH
ENGINES
1
Manifolds......................................
57
2 Cylinder
Head
and
Valves
......................
"
58
3 Oil
Pan
and
Oil
Pump
and
Pressure
Relief Valve
..
"
61
4
Crankshaft
Damper
and
Cylinder
Front
Cover. . . .
..
62
5
Camshaft
Sprocket,
Camshaft,
and
Bearings. . . . . .
..
63
6 Flywheel,
Crankshaft
and
Bearings. . . . . . . . . . . . . .
..
65
7
Connecting
Rods, Pistons,
Pins,
and
Rings
.......
"
67
8
Exhaust
System.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
69
CHAPTER
V-IGNITION,
FUEL,
AND
COOLING
SYSTEMS
1 Ignition
......................................
"
70
2
Distributor
Minor
Repair
and
Adjustments...
. . . .
..
75
3
Distributor
Overhaul.
. . . . . . . . . . . . . . . . . . . . . . . . .
..
77
4
Carburetor
Operation
and
Adjustments
..........
" 83
5
Carburetor
Overhaul-223
Cubic
Inch
Engine.
. . .
..
89
6
Carburetor
Overhaul-
239 Cubic
Inch
Engine.
. . .
..
93
7
Carburetor
Overhaul-256,
279, or 317 Cubic
Inch
Engine
.....................................
" 95
8
Fuel
Tanks
and
Lines
..........................
"
98
9
Fuel
Pumps,
Vacuum
Boosters,
and
Fuel
Filter
...
"
99
10
Governors
......................................
102
11
Fans
and
Belts
................................
" 104
12
Water
Pumps
.................................
"
105
13
Cooling
System-Radiator,
Hose,
and
Thermostat
..
108
Part
TWO-CIIASSIS
CHAPTER
I-CLUTCH,
TRANSMISSIONS,
AND
GEARSHIFT
LINKAGE
1
Trouble
Shooting
..............................
"
112
2
Clutch
.........................................
113
3 Transmission Cleaning
and
Inspection.
. . . . . . . . . .
..
116
4
3-Speed Transmissions. . . . . . . . . . . . . . . . . . . . . . . . .
..
117
54-Speed
Transmission. . . . . . . . . . . . . . . . . . . . . . . . . .
..
122
6
Light-Duty
5-Speed Transmissions
................
126
7
Heavy-Duty
5-Speed
Transmissions
...............
131
8 3-Speed Auxiliary
Transmission
...................
136
9
Gear
Shift
Linkage.
. . . . . . . . . . . . . . . . . . . . . . . . . . .
..
141
CHAPTER
II-OVERDRIVE
1
Operating
Principles-Mechanical.
................
142
3
Trouble
Shooting.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
145
2
Operating
Principles-Electrical.
..................
144
4
OverhauL
......................................
147
CHAPTER
III-POWER
STEERING
1
Construction
and
Operation.
. . . . . . . . . . . . . . . . . . .
..
151
3
OverhauL
......................................
162
2 Inspection
and
Trouble
Shooting
..................
158
CHAPTER
IV-RUNNING
GEAR
1
Trouble
Shooting. . . . . . . . . .
..
...................
170
2 Wheel Alignment
..............................
"
172
3
Frames
........................................
174
4
Front
Axles. . . . . . . . . . . . . . . . . .
..
................
176
5
Springs........................................
179
6
Shock Absorbers
................................
180
7 Steering
Gear.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
181
8
Steering
Linkage.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
183
9 Wheels
and
Tires.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
185
10
Hubs
and
Bearings
..............................
191
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