A
About This Manual..........................................................5
Additional External Lamps - (Low Level Vehicles
Only).................................................................................67
Additional External Lamps (Vehicles with Special
Equipment Pack)........................................................70
Aids for Vehicle Entry and Exit...................................17
Air Bags - (High Level Vehicles)..............................98
Air Bags - (Low Level Vehicles)...............................95
Airbag Supplemental Restraint System
(SRS)...............................................................................95
Alternative Type Approval.............................................7
Ancillary Equipment - Sub Frame Mounting.....107
Area for Fitting Additional Body Attachments to
the Rear of the Bumper...........................................107
Authorised Parts............................................................55
Auxiliary Battery and Fuse Box - Low Level
Vehicles............................................................................81
Auxiliary Battery Relocation and use of Electrical
Harness Extension (Fly Lead) (XL Plus
Vehicles).........................................................................55
Auxiliary Battery (XL Plus Vehicles).......................52
Auxiliary Fuse Box (Vehicles with Special
Equipment Pack) (Low Level Vehicles
Only)................................................................................82
Auxiliary Lighting Loads (Vehicles without
Special Equipment Pack) (Low Level Vehicles
Only).................................................................................76
Auxiliary Lighting Loads (Vehicles with Special
Equipment Pack).........................................................73
Axle Breather Vent Hose..............................................41
B
Battery and Cables.......................................................45
Battery Information......................................................45
Body...................................................................................85
Body Structures - General Information................85
Brake Hoses.....................................................................33
Brake System..................................................................33
C
Canopies...........................................................................92
Center of Gravity.............................................................27
Centre High Mount Stop Lamp (CHMSL) -
Canopy Fitment - High Level Vehicles................80
Centre High Mount Stop Lamp (CHMSL) -
Canopy Fitment -Low Level Vehicles..................79
Chassis Cab Body - Basic Dimensions and
Weights...........................................................................22
Chassis Cab.....................................................................86
Commercial and Legal Aspects..................................7
Contact Corrosion.......................................................104
Conversion Effect on Fuel Economy and
Performance..................................................................12
Conversion Effects on Parking Aids.........................17
Conversion Homologation............................................9
Corrosion Prevention.................................................104
D
Drilling and Welding........................................................8
Driver Field of View.........................................................17
Driver Reach Zones.........................................................17
E
Electrically Operated Door Mirrors..........................78
Electromagnetic Compatibility (EMC)..................10
Electronic Engine Controls........................................56
Exterior Lighting.............................................................63
F
Filling the Diesel Exhaust Fluid Tank......................42
Frame and Body Mounting......................................105
Frame Drilling and Tube Reinforcing....................107
Front, Rear and Side Under-run Protection.........23
Front End Integrity for Cooling, Crash,
Aerodynamics and Lighting....................................89
Fuel Filler Mounting......................................................38
Fuel Filler Pipe Shipping Bracket (if
equipped)......................................................................36
Fuel Filler Vent Hose....................................................40
Fuel System.....................................................................36
Fuses and Relays............................................................81
G
General.....................................................................33, 104
General Component Package Guidelines.............17
General.....................................................................33, 104
General Product Safety Requirement......................7
Generator and Alternator...........................................55
Genuine Ford Accessory Bull Bar............................90
H
Hardware—Specifications.........................................24
How to Use This Manual...............................................6
I
Important Safety Instructions.....................................5
Integrated Bodies and Conversions.......................85
Introduction........................................................................5
J
Jacking................................................................................13
K
Kerb Mass and Payload...............................................23
L
Lamps – Hazard / Direction Indication.................78
Legal and Vehicle Type Approval...............................7
Legal Obligations and Liabilities.................................7
Lifting..................................................................................14
Load Distribution—Specifications...........................25
Load Distribution Calculations - Driver and
Passenger Weight Distribution...............................25
Low Level and High Level Vehicles.....................6, 81
M
Minimum Requirements for Brake system and
Load Apportioning Valves..........................................8
Mounting Points and Tubing...................................105
N
New for this BEMM publication 02/2017................5
Index
108