Ford Ranger 2015

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Chassis Cab Body - Single Cab Illustrated

Date of Publication: 02/2017

FORD RANGER 2015

Main Page

Default Chapter3
- Table of Contents3
About this Manual5
- New for this BEMM Publication 02/20175
- Introduction5
- Important Safety Instructions5
- Warnings, Cautions and Notes in this Manual5
- How to Use this Manual6
- Low Level and High Level Vehicles6
Commercial and Legal Aspects7
- Terminology7
- Warranty on Ford Vehicles7
- Legal and Vehicle Type Approval7
- Alternative Type Approval7
- Legal Obligations and Liabilities7
- General Product Safety Requirement7
- Product Liability8
- Restraints System8
- Drilling and Welding8
- Minimum Requirements for Brake System and Load Apportioning Valves8
- Road Safety8
Conversion Homologation9
Electromagnetic Compatibility (EMC)10
- Suggested Antenna Location11
Vehicle Duty Cycle Guidelines12
- Conversion Effect on Fuel Economy and Performance12
- Vehicle Ride and Handling Attributes12
Jacking13
Lifting14
Noise, Vibration and Harshness (NVH)15
Vehicle Transportation Aids and Vehicle Storage16
Package and Ergonomics17
- General Component Package Guidelines17
- Driver Reach Zones17
- Driver Field of View17
- Conversion Effects on Parking Aids17
- Aids for Vehicle Entry and Exit17
- Registration Plates18
Package and Ergonomics Specifications19
- Recommended Body Dimensions19
- Chassis Cab Body - Basic Dimensions and Weights22
- Kerb Mass and Payload23
- Front, Rear and Side Under-Run Protection23
Hardware Specifications24
1.13 Load25
- Load Distribution-Specifications25
- Load Distribution Calculations - Driver and Passenger Weight Distribution25
- Center of Gravity27
Towing31
- Towing Requirements31
- Towing Capacities31
- Trailer Towball Download31
- Towing Specifications31
Suspension System32
Brake System33
- General33
- Brake Hoses33
- Trailer Brakes (Low Level Vehicles)33
- Trailer Brakes (High Level Vehicles)34
Fuel System36
- Fuel Filler Pipe Shipping Bracket (if Equipped)36
- Fuel Filler Mounting38
- Fuel Filler Vent Hose40
- Axle Breather Vent Hose41
- Selective Catalytic Reduction System41
- Filling the Diesel Exhaust Fluid Tank42
Battery and Cables45
- Battery Information45
- Auxiliary Battery (XL Plus Vehicles)52
- Auxiliary Battery Relocation and Use of Electrical Harness Extension (Fly Lead) (XL Plus Vehicles)55
- Generator and Alternator55
- Authorised Parts55
Electronic Engine Controls56
- Vehicle Speed Output (Signal) (Low Level Vehicles Only)56
- Vehicle Speed Output (Signal) (High Level Vehicles )62
Exterior Lighting63
- Rear Combination Lamps64
- Rear Fog Lamp64
- Rear License Plate Lamp65
- Reversing Lamps, Rear View Camera, Reversing Alarm (Manual Transmission)67
- Additional External Lamps - (Low Level Vehicles Only)67
- Trailer Towing68
- Additional External Lamps (Vehicles with Special Equipment Pack)70
- Auxiliary Lighting Loads (Vehicles with Special Equipment Pack)73
- Auxiliary Lighting Loads (Vehicles Without Special Equipment Pack) (Low Level Vehicles Only)76
- Lamps Hazard / Direction Indication78
- Electrically Operated Door Mirrors78
- Centre High Mount Stop Lamp (CHMSL) - Canopy Fitment -Low Level Vehicles79
- Centre High Mount Stop Lamp (CHMSL) - Canopy Fitment - High Level Vehicles80
Fuses and Relays81
- Low Level and High Level Vehicles81
- Auxiliary Battery and Fuse Box - Low Level Vehicles81
- Auxiliary Fuse Box (Vehicles with Special Equipment Pack) (Low Level Vehicles Only)82
Body85
- Body Structures - General Information85
- Integrated Bodies and Conversions85
- Chassis Cab86
- Front End Integrity for Cooling, Crash, Aerodynamics and Lighting89
- Tipper Bodies89
- Tank and Dry Bulk Carriers90
- Genuine Ford Accessory Bull Bar90
- Roof Racks91
- Canopies92
Airbag Supplemental Restraint System (SRS)95
- Air Bags - (Low Level Vehicles)95
- Air Bags - (High Level Vehicles)98
- Supplementary Restraint Sensors (Front)102
Seatbelt Systems - Australia103
Corrosion Prevention104
- General104
- Repairing Damaged Paint104
- Under Body Protection and Material104
- Painting Road Wheels104
- Contact Corrosion104
Frame and Body Mounting105
- Mounting Points and Tubing105
- Self-Supporting Body Structure106
- Frame Drilling and Tube Reinforcing107
- Ancillary Equipment - Sub Frame Mounting107
- Area for Fitting Additional Body Attachments to the Rear of the Bumper107
- Water Tank on Camper Vehicles107

Ford Ranger 2015 - Page 20

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