Ford Ranger 2022 - Body; Body Structures - General Information; Integrated Bodies and; Conversions

5.1 Body
5.1.1 Body Structures - General
Information
WARNINGS:
All external or internal projections must
comply with local regulatory standards.
Do not cut, drill or weld any parts that are
load path relevant in case of crash.
Vehicle Converter shall confirm any
changes comply with general product
safety requirements, legal requirements
or type approvals.
CAUTION: Load carrying structures
should not be mounted onto an existing
load tray or load box.
Refer to: 1.10 (page 30).
When carrying out vehicle
conversions/modifications the following points
should be considered:
• Make sure that the vehicle structural integrity
is maintained.
• Do not drill into closed frame body members.
• Make sure that the design for the body
alterations or additional structure disperse the
load evenly.
CAUTION: Uneven load distribution could
result in unacceptable handling and
braking characteristics.
• Re-paint metal edges after cutting and drilling.
All metal edges must comply with exterior and
interior protection local regulatory standards.
• All fixings through the floor, sides or roof must
be sealed.
• Make sure that fixings in the 'B'-pillar area do
not encroach on the seat belts or seat belt
reels.
5.1.2 Integrated Bodies and
Conversions
WARNING: All wheelhouse coverage
must comply with local regulatory
vehicle standards.
For integral structures such as ambulances or
motor-homes with increased rear overhang built
onto the chassis the following applies:
• Reduced departure angles, e.g. rear entry step,
should be discussed with the end user /
customer. Consider removable components
to avoid damage on ferries or low-loaders.
• Unique spare wheel stowage may be required
if obscured by rear step, check for accessibility.
• The recommended minimum tyre clearance
to mudguard dimensions on conversions are
outlined in the following figure and table:
Wheelhouse Envelope
B
H
K
A
C D
E
E
X
1
X
X-X
F
G
r
r
r
r
E362803
r
J
Z
Y
L
G
r
r
r
J
Date of Publication: 06/2022
FORD RANGER 2022
Composed on:Thu Oct 13 04:01:02 BST 2022
5 Body and Paint
109