1 General Information
1.1 About this Publication........................5
1.1.1 .............................................................................5
1.2 Commercial and Legal Aspects..........6
1.2.1 Terminology....................................................6
1.2.2 Warranty on Ford Vehicles.......................6
1.2.3 Emissions Performance & In-service
compliance.....................................................6
1.2.4 Whole Vehicle Type Approval
(2007/46/EC) Regulations......................6
1.2.5 Legal and Vehicle Type Approval...........6
1.2.6 Alternative Type Approval........................6
1.2.7 Legal Obligations and Liabilities.............7
1.2.8 General Product Safety
Requirement...................................................7
1.2.9 Product Liability............................................7
1.2.10 Restraints System........................................7
1.2.11 Drilling and Welding....................................8
1.2.12 Minimum Requirements for Brake
system .............................................................8
1.2.13 Road Safety....................................................8
1.3 Electromagnetic Compatibility
(EMC)..................................................9
1.3.1 .............................................................................9
1.4 Vehicle Duty Cycle Guidelines............11
1.4.1 Vehicle Ride and Handling
Attributes........................................................11
1.5 Jacking................................................12
1.6 Lifting.................................................14
1.7 Noise, Vibration and Harshness
(NVH).................................................16
1.8 Vehicle Transportation Aids and
Vehicle Storage...................................17
1.9 Package and Ergonomics..................19
1.9.1 General Component Package
Guidelines......................................................19
1.9.2 Driver Reach Zones....................................19
1.9.3 Driver Field of View....................................19
1.9.4 Conversion Effects on Parking
Aids..................................................................19
1.9.5 Aids for Vehicle Entry and Exit...............19
1.9.6 Worldwide Harmonized Light-Duty
Vehicle Test Procedures (WLTP)
Calculation Inputs.......................................21
1.9.7 Worldwide Harmonized Light-Duty
Vehicle Test Procedures (WLTP)
Calculation Inputs - Raptor....................22
1.9.8 Vehicle Dimensions Key...........................22
1.9.9 Vehicle Dimensions Key - Raptor........24
1.9.10 Recommended Maximum Main Load
Area Dimensions........................................25
1.9.11 Recommended Maximum Main Load
Area Dimensions - Raptor......................26
1.9.12 WLTP Frontal Area Calculation............26
1.9.13 WLTP Frontal Area Calculation -
Raptor............................................................28
1.9.14 Registration Plates....................................29
1.10 Package and
Ergonomics—Specifications............30
1.10.1 Recommended Body Dimensions......30
1.10.2 Recommended Body Dimensions -
Raptor.............................................................32
1.10.3 Chassis Cab Body - Basic Dimensions
and Weights.................................................35
1.10.4 Chassis Cab Body - Basic Dimensions
and Weights - Raptor...............................37
1.10.5 Vehicle Cabin Clearance ........................38
1.10.6 Kerb Mass and Payload...........................38
1.10.7 Gross Vehicle Mass and Axle Load
Ratings...........................................................38
1.10.8 Front, Rear and Side Under-Run
Protection.....................................................38
1.10.9 Rear Under-Run Protection - Cab
Chassis Vehicles.........................................38
1.11 Hardware—Specifications................39
1.12 Load
Distribution—Specifications............40
1.12.1 Load Distribution Calculations - Driver
and Passenger Weight
Distribution..................................................40
1.12.2 Center of Gravity........................................44
1.12.3 Vehicle Weights.........................................48
1.13 Towing................................................51
1.13.1 Towing Requirements...............................51
1.13.2 Towing.............................................................51
1.13.3 Towing Capacities and
Specifications..............................................51
2 Chassis
2.1 Suspension System...........................52
2.2 Brake System.....................................53
2.2.1 General..........................................................53
2.2.2 Brake Hoses.................................................53
2.2.3 Trailer Brake Connection.........................53
3 Powertrain
3.1 Engine................................................54
3.1.1 Engine Cooling Airflow Envelopes......54
3.1.2 Engine Selection for Conversions -
Raptor............................................................55
3.2 Fuel System.......................................56
3.2.1 Fuel Filler Pipe Restraining During
Shipping........................................................56
3.2.2 Fuel Filler Mounting..................................56
3.2.3 Fuel Filler Mounting - Raptor.................61
3.2.4 Fuel Filler Vent Hose - (Diesel)............62
3.2.5 Long Range Fuel Tanks...........................63
3.2.6 Axle Breather Vent Hose.........................63
3.2.7 Axle Breather Vent Hose - Raptor.......64
4 Electrical
4.1 Wiring Installation and Routing
Guides................................................65
4.1.1 Wiring Splicing Procedures....................65
4.1.2 Wiring Through Cabin Sheet
Metal..............................................................65
4.2 Battery and Cables............................67
4.2.1 Battery Information...................................67
4.2.2 Connection of Auxiliary Loads /
Accessories - Vehicles with Factory
Fit Auxiliary Switches, Wiring and Fuse
Box...................................................................73
Table of Contents
3
To Next Page
Loading...
