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TRANSIT CUSTOM 2012.75
Ford TRANSIT CUSTOM 2012.75 User Manual
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Body and Equipment Mounting Manual
FORD
TR
ANSIT CU
S
TOM
2012.
75
Da
te of P
ublica
tion: 04/2012
2
Table of Contents
Default Chapter
3
Table of Contents
3
About this Manual
6
New for this Body and Equipment Mounting Manual (BEMM) Publication 04/2012
6
Introduction
6
Important Safety Instructions
6
Warnings, Cautions and Notes in this Manual
6
How to Use this Manual
6
Special Vehicle Option (SVO) Order Codes
7
Commercial and Legal Aspects
8
Terminology
8
Warranty on Ford Vehicles
8
Legal and Vehicle Type Approval
8
Alternative Type Approval
8
Legal Obligations and Liabilities
8
General Product Safety Requirement
8
Product Liability
9
Restraints System
9
Drilling and Welding
9
Minimum Requirements for Brake System
9
Road Safety
9
Contact Information
10
Conversion Type
14
Conversion Homologation
17
Electromagnetic Compatibility (EMC)
18
Suggested Antenna Location
19
Vehicle Duty Cycle Guidelines
20
Conversion Affect on Fuel Economy and Performance
20
Vehicle Ride and Handling Attributes
20
End of Life Vehicle (ELV) Directive
21
Jacking
22
Lifting
23
Noise, Vibration and Harshness (NVH)
24
Vehicle Transportation Aids and Vehicle Storage
25
Package and Ergonomics
26
General Component Package Guidelines
26
Driver Reach Zones
26
Driver Field of View
26
Conversion Affects on Parking Aids
26
Aids for Vehicle Entry and Exit
26
Front, Rear and Side Under-Run Protection
26
Recommended Main Load Area Dimensions
27
Hardware Specifications
30
Load Distribution
31
Center of Gravity Position
31
Center of Gravity Height Test Procedure
31
Center of Gravity Height Calculation
32
Formulas
33
Tow Bar Requirements
35
Tow Bars
35
Towing
35
Suspension System
37
Front Suspension
38
Springs and Spring Mounting
38
Rear Suspension
39
Springs and Spring Mounting
39
Wheels and Tires
40
Wheel Clearance
40
Tire Manufacturers
40
Spare Wheel
40
Tire Repair Kit
40
Painting Road Wheels
40
Brake System
41
General
41
Kerb Mass Data
41
Brake Hoses General
41
Parking Brake
41
Hydraulic Brake Front and Rear Brakes
41
Anti-Lock Control Stability Assist
41
Engine
42
Engine Power Curves
42
Engine Cooling
46
Auxiliary Heater Systems
46
Auxiliary Heater Installation
47
Air Flow Restrictions
47
Accessory Drive
48
Front End Accessory Drives General Information
48
Clutch
50
Manual Transmission
51
Exhaust System
52
Extensions and Optional Exhausts
52
Exhaust Pipes and Supports
52
Exhaust Heat Shields
52
Diesel Particulate Filter (DPF)
53
Vehicle Exhaust Systems Vans with Bulkheads
53
Fuel System
54
Wiring Installation and Routing Guides
56
Wiring Harness Information
56
General Wiring and Routing
56
Connector Pin out Practices
56
Unused Connectors
57
Grounding
57
Prevention of Squeaks and Rattles
57
Water Leakage Prevention
57
Wiring Splicing Procedures
57
Wiring Specification
58
Electromagnetic Compatibility (EMC) Awareness
59
Wiring through Sheet Metal
60
No Drill Zones Rear Cargo Area
61
Electrics for Tow Bar
64
Trailer Tow Connectivity
67
Communications Network
68
CAN-Bus System Description and Interface
68
Body Control Module (BCM)
70
Charging System
74
General Information and Specific Warnings
74
System Operation and Component Description
75
Power Management Settings
77
Electrical Conversions
78
Fitting Equipment Containing Electric Motors
79
Vehicle Electrical Capacity Alternator
79
Charge Balance Guidelines
79
Circuit Diagrams
79
Battery and Cables
80
Battery Information
80
Battery Configurations
82
Battery Configuration, Additional Loads, Start-Stop and Smart Regenerative Charging (SRC)
83
Battery Monitoring Sensor (BMS)
85
Battery Disconnect Relay (Split Charge Relay)
87
Power and Connectivity Usage Recommendations
89
Generator and Alternator
90
Climate Control System
94
Instrument Panel Cluster (IPC)
95
Horn
96
Electronic Engine Controls
97
Start-Stop
97
Engine RPM (Revs Per Minute) Speed Controller (A003)
99
Changing Vehicle Speed Maximum Setting
103
Tachograph
104
Legislation
104
Tachograph Harness Mounting
104
Fitting a Tachograph to Vehicles Built with out Digital Tachograph Option
106
Vehicle Configuration Change
107
Calibration and Tachograph Fitting
107
Information and Entertainment System - General Information Specifications
108
Audio Head Unit (AHU)
108
Additional Rear Speakers
109
Cellular Phone
111
Exterior Lighting
112
Reversing Lamps
112
Additional External Lamps
112
Lamps - Hazard / Direction Indication
112
Lamps - Front and Rear Fog Lights
112
Lamps for Wide Vehicles
112
Electrically Operated Door Mirrors
113
Interior Lighting
114
Additional Internal Lamps
114
Additional 'Theater Lighting' for Rear of Vehicle Interior
114
Handles, Locks, Latches and Entry Systems
115
Door Removal or Modification
115
Central Locking
115
Fuses and Relays
117
Fuses
117
Relays
118
Windscreen Wipers
119
Special Conversions
120
Special Vehicle Options (SVO) Harnesses and Aftermarket Kits
120
Additional Vehicle Signals/Features
120
Auto Wipe and Auto Light for Vehicles with Large Overhangs
124
Electrical Connectors and Connections
125
Connectors
125
Customer Connection Points
126
Standard Interface Connector
127
SVO Auxiliary Fuse Panel (A526)
128
Beacon Preparation Pack (A606)
134
Utility Vehicle Switch Pack (A607) - Right Hand Drive Shown
135
SVO Switches
136
High Specification Interface Connector (A608)
138
Adding Connectors
142
Grounding
144
Ground Points
144
Body
147
Body Structures - General Information
147
Welding
147
Boron Steel Parts
149
Floor 'No Drill Zones' under the Floor Fuel Tank
150
Front End Integrity for Cooling, Crash, Aerodynamics and Lighting
150
Hydraulic Lifting Equipment
151
Hydraulic Lifting Equipment for Van, Bus and Kombi
151
Racking Systems
154
Body System - General Information Specifications
158
Load Compartment Tie Downs for Van, Bus and Kombi
158
Front End Body Panels
160
Partitions (Bulkhead) - Driver and Front Passenger(S) Protection on Van, Bus and Kombi
160
Body Closures
161
Load Compartment Interior Lining
161
Plywood Lining/Cladding
161
Security, Anti Theft and Locking System
161
Seats
166
Van
166
Windowed Van
166
Heated Seats
166
Rear Seat Fixing Positions
166
Glass, Frames and Mechanisms
169
Heated Windshield and Heated Rear Window
169
Rear Windows
169
Roof Opening Panel
171
Roof Ventilation
171
Roof Racks
171
Airbag Supplemental Restraint System (SRS)
173
Air Bags
173
Safety Belt System
176
Seat Belts
176
Driver Belt-Minder
176
Corrosion Prevention
177
General
177
Repairing Damaged Paint
177
Under Body Protection and Material
177
Painting Road Wheels
177
Contact Corrosion
177
Frame and Body Mounting
178
Mounting Points and Tubing
178
Frame Drilling and Tube Reinforcing
178
Area for Fitting Additional Body Attachments to the Rear of the Bumper
179
Water Tank on Camper Vehicles
179
4
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Ford TRANSIT CUSTOM 2012.75 Specifications
General
Brand
Ford
Model
TRANSIT CUSTOM 2012.75
Category
Automobile
Language
English
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