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Forno Bravo Pompeii Oven User Manual

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Forno Bravo, LLC
Pompeii Oven™ Plans Version 2.0
Build an Authentic Italian Wood-Burning Oven
A MAJOR CAUSE OF OVEN-RELATED FIRE IS FAILURE TO MAINTAIN REQUIRED
CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST
IMPORTANCE THAT YOU FOLLOW PROPER SAFETY PRECAUTIONS IN ACCORDANCE
WITH THESE INSTRUCTIONS.
Forno Bravo, LLC
399 Business Park Court, #506
Windsor, CA 95492
(800) 407-5119
info@fornobravo.com
http://www.fornobravo.com
! Pompeii Oven Instructions
© Forno Bravo, LLC 2007-2009. All Rights Served. Ver. 2.0 1
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Forno Bravo Pompeii Oven Specifications

General IconGeneral
BrandForno Bravo
ModelPompeii Oven
CategoryOven
LanguageEnglish

Summary

Why Build a Pompeii Brick Oven Instead of a Barrel Vault Oven

Getting Started: A Brick Oven Overview

1. The Foundation

Describes the concrete slab foundation as the base for the oven stand and chamber.

2. The Stand, Hearth and Floor Insulation

Details the concrete block stand, hearth slab, and insulating layer supporting the oven.

3. The Cooking Surface and Vent Floor

Explains the firebrick cooking surface and the vent area in front of the oven.

4. The Oven Dome

Describes the spherical dome built from firebrick that efficiently absorbs and reflects heat.

8. Dome Insulation

Details the application of insulating materials like ceramic blankets for heat retention.

1. Foundation

2. The Oven Stand

3. Framing the Hearth

Support for the Tray

Explains how to build the frame for the hearth bottom using lumber and supports.

Rebar

Instructs on building a rebar grid for the hearth's structural integrity.

4. Pouring the Hearth

Overview

Outlines pouring the concrete hearth and installing either FB Board or insulating concrete.

5. Setting the Cooking Floor

6. Starting the Oven Dome

To Form, or Not to Form.

Presents three methods for dome construction: free-standing, Styrofoam forms, or sand forms.

About Your Brick

Recommends medium-duty firebrick and discusses its properties for oven construction.

7. Building the Dome

Overview

Guides on determining brick orientation and selecting high-temperature mortar for dome construction.

The First Course

Explains orienting the first course of bricks to set the oven's internal diameter and dome curve.

High Temperature Mortar

Discusses the necessity of specialized mortar for oven construction due to heat and expansion cycles.

The Second Chain

Details laying subsequent dome courses using cut bricks and shims for inward curve.

Subsequent Courses

Instructs on staggering brick joints in courses for structural integrity.

8. Building the Oven Opening

9. Finishing the Oven Dome

Building the Form

Details creating and installing temporary forms (plywood, Styrofoam) to support the dome during construction.

Closing in the Oven

Guides on cutting bricks for the final chains and using wedge bricks to close the dome.

The Final Keystone

Explains how to custom-cut and install the final keystone brick to lock the dome.

10. Oven Vent

1. A Steel Vent

Describes fabricating and attaching a steel vent and connecting it to a chimney system.

2. A Brick Vent

Explains constructing vent walls and arch using firebrick and forms for the opening.

3. A Cast Concrete Vent

Details creating a cast concrete vent using wooden forms and reinforcing with chicken wire.

11. Oven Arch and Door

Oven Arch

Discusses creating a decorative brick arch for the oven's front facade and vent opening.

Door

Explores options for oven doors, including steel doors for heat control.

12. Attaching the Chimney

13. Oven Dome Insulation

Overview

Discusses using ceramic blankets and loose insulation for optimal heat retention and oven performance.

Instructions

Guides on working with blanket insulation like FB Blanket and staggering joints.

14. Enclosure Design Styles

15. Igloo Enclosure

16. Walled Enclosures

17. Curing Your Oven

Important Notes

Crucial warnings about fuel types, liquid fuels, water use, and the importance of proper curing.

Appendix 1. Materials and Tools List

Appendix 2. Brick Primer

Medium duty firebrick.

Recommends medium-duty firebrick for cooking floors and domes due to heat resistance and thermal cycling properties.

Appendix 4. Thermal Mass Primer

Appendix 6. High Heat Mortar

Overview

Discusses high-heat, waterproof mortar options, including commercial and site-mixed formulas.

Using FB Mortar

Recommends FB Mortar for its ease of use, heat resistance, and suitability for outdoor installation.

Appendix 7. Pompeii Oven Kit