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Frick RWF II 546 User Manual

Frick RWF II 546
78 pages
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This manual contains installation, operation, and maintenance
instructions. Read thoroughly before beginning installation. Failure
to follow these instructions may result in personal injury or death,
damage to the unit, or incorrect operation.
RWF II
Rotary Screw Compressor
All Refrigerants
Models 100 to 1080
Form 070.610-IOM (JUL 2021)
Installation–Operation–Maintenance
File: Service Manual – Section 070
Replaces: 070.610-IOM (MAR 2020)
Distribution: 3, 3a, 3b, 3c
Check www.FrickCold.com for the latest version of this publication.

Table of Contents

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Frick RWF II 546 Specifications

General IconGeneral
ModelRWF II 546
CategoryCompressor
ManufacturerFrick
TypeScrew
RefrigerantAmmonia (R717)

Summary

Installation

Foundation

Covers requirements for compressor foundations, anchoring, and grouting for stability.

Compressor/Motor Coupling Installation

Details the procedure for installing the motor and compressor coupling assembly.

High-Stage Economizer – Optional

Explains the economizer option for increasing system capacity and efficiency via subcooling.

Electrical

General precautions for electrical installation and handling of electronic equipment.

Motor Starter Package

Guidelines for motor starter package installation, including lug usage and warranty.

Installation of Electronic Equipment in an Industrial Environment

General precautions for installing electronic equipment to prevent RFI, EMI, and ground loops.

Grounding

Critical grounding practices for electronic control equipment operation.

Wiring Practices

Guidelines for separating wires of different voltages and types within conduits.

Operation

Operation and Startup Instructions

Overview of the RWF II unit's integrated system and the manual's purpose for startup.

SGC Compressor

Features of the Frick RWF II rotary screw compressor, including bearings, slide valve, and volume ratio control.

Compressor Lubrication System

Functions of the lubrication system, including bearings, seals, and oil cooling.

Compressor Oil Separation System

Explains the oil separation process using coalescer filter elements.

Compressor Hydraulic System

How the hydraulic system moves the slide valve and slide stop for capacity and Vi control.

Quantum HD EZ-COOL Liquid Injection Adjustment Procedure

Details the setup and parameters for EZ-Cool Liquid Injection Oil Cooling PI control.

Operation of Danfoss Liquid Injection Valve

Information on the ICAD MMI, buttons, and displays for operating the Danfoss valve.

Initial Start-Up

Emphasizes supervision by an authorized representative and the need for an adequate refrigerant load.

Initial Start-Up Procedure

Steps for initial start-up, including hand expansion valve adjustment for oil flow.

VFD Skip Frequencies

Criteria for identifying elevated energy on VFD packages and establishing skip frequencies.

Normal Start-Up Procedure

Step-by-step guide for starting the compressor unit and setting automatic mode.

Maintenance

Normal Maintenance Operations

Safety precautions to be taken before performing any maintenance on the unit.

General Maintenance

Key areas for good compressor operation, including oil and refrigerant cleanliness.

Compressor Shutdown and Start-Up

Procedure for seasonal or prolonged shutdowns and start-up after shutdown.

Changing Oil

Step-by-step procedure for changing the compressor oil, including filter and strainer maintenance.

Troubleshooting the Demand Pump

Initial steps for troubleshooting demand pump issues using pressure and vacuum gauges.

Maintenance Schedule

A table outlining recommended maintenance tasks and their frequencies.

Vibration Analysis

Guidelines for performing vibration analysis to detect bearing wear and mechanical failures.

Oil Quality and Analysis

Importance of high-quality oil and the procedure for taking oil samples for analysis.

Troubleshooting Guide

Approach to troubleshooting, emphasizing problem definition and cause identification.

Abnormal Operation Analysis and Correction

Four logical steps for analyzing and correcting abnormal operational problems.

Troubleshooting the RWF II Compressor

A table of common RWF II compressor symptoms and their probable causes and corrections.

Troubleshooting the Demand Pump System

A table of common demand pump system symptoms and their probable causes and corrections.

Troubleshooting the Oil Separation System

Identifies causes for oil loss in the coalescer sight glass and issues with the oil return system.

Troubleshooting the Hydraulic System

Troubleshooting for slide valve and slide stop operation problems related to solenoids and coils.

Forms

RWF II Compressor Prestart Checklist

A checklist of mechanical and electrical items to be verified before unit start-up.

Start-Up Report

A report form for documenting compressor start-up parameters and information.

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