FrymaKoruma Romaco MZ 190 User Manual

Deckblatt_Romaco.indd 1 14.02.2008 12:07:51
Deckblatt_Romaco.indd 1 14.02.2008 12:07:51
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FrymaKoruma Romaco MZ 190 Specifications

General

Brand	FrymaKoruma
Model	Romaco MZ 190
Category	Kitchen Appliances
Language	English

Summary

General Information

Overview / Operating Manual and Documentation

Details the arrangement of the operating manual and its documentation.

Purpose of the FrymaKoruma Operating Manual

Explains the manual's aim to instruct operators on safe and effective machine use.

Product Identification / Name Plate

Information about the machine's name plate for identification.

Customer Service / After-Sales Service

Guidance on contacting customer service for support and ordering.

Manufacturer Postal Address / Customer Service / Representative

Contact details for the manufacturer and customer service.

1 Description of the Machine

1.1 Introduction to Machine Design

Describes the toothed colloid mill's function and design elements.

1.1.1 Order-specific application

Defines the permitted use of the machine as per order confirmation.

1.1.2 Non-order-specific application

Details prohibited applications and hazardous materials.

1.1.3 Safety measures

Covers safety precautions for operation, including hazards and product purity.

1.2 Technical Specifications

Provides technical data on performance, energy, and infrastructure.

1.3 Equipment

Lists the machine's equipment, including accessories and extras.

2 Safety Regulations

2.1 Layout of Danger Signals

Explains signal words and hazard symbols for danger levels.

2.2 Fundamentals of Safe Operation

Basic principles for safe machine installation and operation.

2.3 General Information on Safety

Information on warning signals, alarms, and emergency stop functions.

2.4 Organisational Measures / Personnel Issues

User obligations and safety responsibilities for personnel.

2.5 Additional Risks

Details operational and maintenance hazards and warning notices.

3 Structure and Function

3.1 Introduction to Principle of Operation

Explains the grinding principles and mechanism of the toothed colloid mill.

3.2 Design and Modules

Describes the modular design and interchangeable components of the mill.

3.3 Function Description

Details product feed, circulation, discharge, and cleaning procedures.

3.4 Safety Equipment

Information on the machine's safety features and operating prerequisites.

4 Controls and Indicators

4.1 Introduction to Controls

Overview of controls and possibilities for influencing the process.

4.2 Warning Signals and Safety Elements

Details on alarms, signal lamps, and safety switches.

4.3 Controls Overview

Describes controls at the cabinet/panel and in the electric cabinet.

5 Commissioning

5.1 Introduction to Commissioning

Guidelines for installation and commissioning, including safety regulations.

5.2 Installation Procedures

Covers prerequisites, transport, site requirements, and handling.

5.3 Assembly and Connections

Details on delivery scope, on-site provisions, and assembly sequence.

5.4 First Commissioning Steps

Checklists for electrical connection, safety, and media flow.

5.5 Official Acceptance

Criteria and execution for official acceptance of the machine.

6 Operation

6.1 Introduction to Operation

Safety and personnel requirements for machine operation.

6.2 Production Sequence and Organisation

Guidelines for cleaning sequences and production organization.

6.3 Operation Instructions

Describes preliminary procedures and typical operating sequences.

6.4 System Shut-Down Procedures

Instructions for normal and prolonged system shut-down.

6.5 System Start-Up

Steps for starting the machine safely.

6.6 System Monitoring

Checklist for monitoring operating parameters and recording data.

6.7 Troubleshooting Common Faults

Identifies machine faults, causes, and corrective measures.

7 Maintenance

7.1 Introduction to Maintenance

Safety and personnel requirements for maintenance procedures.

7.2 Maintenance Schedule

Details the planned maintenance tasks, intervals, and responsibilities.

7.3 Operating Materials and Auxiliary Equipment

Information on lubricants, cleaning agents, and testing equipment.

7.4 Maintenance Procedures

Covers safety tests, cleaning, inspections, and subassembly exchanges.

Appendix A: Mounting instructions for screw connection

1. Area of Application for Screw Connections

Specifies the use of screw connections for FrymaKoruma units.

2. Screw Fitting Conditions and Lubricants

Details tightening procedures, classes, and recommended lubricants.

4. Securing Screw Connections with Liquid Glues

Guidelines for securing screw connections using liquid adhesives.

Lubricating Schedule

8 Repairs

8.1 Introduction to Repairs

Safety regulations and personnel requirements for performing repairs.

8.2 General Information on Repairs

Details on special tools, spare parts, and troubleshooting categorization.

8.3 Troubleshooting

Guide to identifying and resolving faults and malfunctions.

8.4 Repair Procedures

Covers working area repairs, like sliding ring seals and bearings.

8.5 Electrical Wiring Diagrams

Location and reference to electrical wiring diagrams.

9 Recycling

10 Transport

10.1 Lifting the Machine Safely

Instructions for safely lifting the machine using appropriate equipment.

10.2 Transporting the Machine

Guidance on transporting the machine, including pallet and frame removal.

Part 2 Components

1. Parts List

Comprehensive list of machine parts with identification numbers.

2. Drawings

References to various engineering drawings of machine components.

3. Vacuum System

Operating instructions for the vacuum system.

4. Sealing Liquid Unit, Mechanical Seal

Operating instructions for the sealing liquid unit and mechanical seal.

5. CIP-Cleaning, Conveying Pump, Accessories

Operating instructions for CIP cleaning and conveying pump systems.

6. Instrumentation (Valves, Fittings, Pneumatic)

Details on instrumentation, fittings, and pneumatic components.

7. Heating-/Cooling Units, Vessel and Piping

Information on heating/cooling units, vessels, and piping systems.

8. Drives and Gears

Operating instructions for motor drives and gearboxes.

9. Parts in the Switchgear

List of components located within the electrical switchgear.

10. Certificates

Documentation related to machine certifications.