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Fujitsu Waterstage Split Comfort 5 Series - Checks and Connection; Filling with Gas

Fujitsu Waterstage Split Comfort 5 Series
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- 29 -
Checks and connection
The refrigeration circuit is very sensitive to dust
and humidity: check that the area around the
connection is clean and dry before removing the
plugs protecting the refrigeration connectors.
Indicated blowing value: 6 bar for minimum
30 seconds for connection of 20 m.
Checking the gas connection (large diameter)
1 Connect the gas connection to the outdoor unit. Blow
dry nitrogen into the gas connection and inspect its end::
- If water or impurities emerge, use a brand new
refrigeration connection.
2 Otherwise, proceed with aring and connect the
refrigeration connection to the outdoor unit immediately.
Checking the liquid connection (small diameter)
3 Connect the liquid connection to the hydraulic
unit. Blow nitrogen into the gas-condenser-liquid
connection system and inspect its end (outdoor unit
side).
- If water or impurities emerge, use a brand new
refrigeration connection.
- Otherwise, proceed with aring and connect the
refrigeration connection to the outdoor unit immediately.
Take particular care to position the tube
opposite its connector so as not to risk
damaging the threads. A properly aligned
connector can be attached easily by hand
without much force being required.
- Where necessary, connect an adapter (reducer)
1/4''- 3/8'' or 1/2''- 5/8'' (see g. 31, page 27)
- Comply with the indicated tightening torques.
( g. 31, page 27). If it is too tight, the tting may break
after a long period of time and cause a refrigerant leak.
Filling with gas
see "Filling the installation with gas", page 72
Indicate on the label present on the outdoor
unit, the amount of gas (Factory + additional
lling) see
g. 34.
If additional lling is required, do it before lling
the hydraulic unit with gas. Refer to paragraph
"Additional lling", page 30.
- Remove the access plugs (A) ( g. 55, page 73)
from the valve controls.
- First of all fully open the liquid valve (small) and
then the gas valve (large) using an Allen (hex) key
(anti-clockwise direction) without using excessive
force against the stop.
- Quickly disconnect the hose from the Manifold.
-Re t the 2 original caps (be sure they are clean) and
tighten them to the recommended tightening torque
indicated in the table g. 31, page 27. A seal is
achieved in the caps only with metal to metal.
The outdoor unit does not contain any additional
refrigerant allowing the installation to be bled.
Bleeding by ushing is strictly forbidden.
Final sealing test
The sealing test must be carried out with a certi ed gas
detector (sensitivity of 5g/year).
Once the refrigeration circuit has been gassed as
described above, check that all the refrigeration
connectors are gas-tight (4 connectors). If the arings
have been made correctly, there should be no leaks.
If necessary, check the seal of the refrigeration valve
caps.
If the event of a leak
- Return the gas to the outdoor unit (pump down).
The pressure should not drop below atmospheric
pressure (0 relative bar read on the Manifold) so as not
to contaminate the recovered gas with air or moisture.
- Redo the connection,
- Restart the commissioning procedure.
g. 33 - Checking refrigeration connections g. 34 - Additional lling label
Liaison
liquide
UE
gaz
Azote
3
MH*
3
UE
Azote
3
MH*
Liaison
gaz
2
UE
Liaison
gaz
Azote
3
1
Nitrogen
Nitrogen
Nitrogen
Gas
connection
Gas
connection
Gas
Liquid
connection
OU
OU
HU
HU
OU
Waterstage Split Comfort DHW Serie / INSTALLATION / 2125 - EN

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