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Gabarron MATTIRA MAC15 User Manual

Gabarron MATTIRA MAC15
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INSTALLATION INSTRUCTIONS AND USER GUIDE
MATTIRA
DIGITAL MODULATING ELECTRIC BOILERS
FOR CENTRAL HEATING AND DOMESTIC HOT WATER
MAC15
Please read these instructions before installing or using this appliance for the first time.
These instructions must be followed for the safe installation of the boiler.
Any problem, fault or damage caused by the non-observance of these instructions will not be covered under the
manufacturer’s warranty.
This manual should be retained with the appliance by the user for future reference
.
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Gabarron MATTIRA MAC15 Specifications

General IconGeneral
TypeElectric Boiler
InstallationWall-mounted
Voltage230V
Heating Element TypeImmersion Heater
Protection DegreeIP24
Power15 kW
PhaseSingle-phase

Summary

Important Installation Points

Conservation of Manuals

Conserve and pass on installation instructions and user guide to new users.

Pre-Installation Checks

Check all connections for looseness before installation.

Symbol Explanations

Explanation of warning and caution symbols used in the manual.

Safety Precautions and Appliance Use

Appliance Usage Restrictions

The appliance is not for use by persons with reduced physical, sensory, or mental capacities unless supervised.

Voltage and Electrical Safety

Verify mains voltage matches the boiler's rating plate; ensure proper earthing.

Prohibited Environments

Do not use in areas with gases, explosives, or flammable objects; avoid rooms prone to frost.

Ventilation and Access Requirements

Air inputs/outputs must not be covered; ensure controls are inaccessible from bath/shower.

Internal Repair Safety

Disconnect from mains electricity before any internal repairs.

Introduction to the Gabarrón Mattira Boiler

Design and Operation Overview

Description of the electrically heated combi boilers for central heating and DHW.

Key Boiler Features

Features like power modulation, digital control panel, and external controls compatibility.

External Controls Recommendation

External time clock/room thermostat and thermostatic blending valve are recommended but not supplied.

Principle Components Overview

Describes the insulated steel boiler unit, DHW store, and integrated electronic components.

Component Identification Diagram

Diagram illustrating numbered components with their labels for identification.

Boiler Safety Devices

Details safety devices like flow switches, limit thermostats, and pressure relief valves.

Installation Procedures

Important Pre-Installation Points

Key considerations before commencing boiler installation.

Boiler Siting and Location Guidelines

Guidelines for boiler location, clearances, and protection.

Electrical Power Supply and Wiring

Requirements for safe and compliant electrical connections.

Heating System and Controls Requirements

Requirements for heating systems, flushing, and control installation.

Hot Water System Regulatory Compliance

Compliance with regulations for unvented hot water systems.

General Installation Requirements

Compliance with British Standards and Codes of Practice.

Unpacking and Contents Check

Lists items included in the boiler package and disposal advice.

Boiler Siting and Location Guidelines

Details wall support, environmental protection, and clearance requirements.

Boiler Dimensions and Connection Points

Diagram identifying connection points A-F for DHW, water, and heating.

Required Clearances Around the Boiler

Specifies minimum clearances for operation, maintenance, and servicing.

Mounting Bracket Installation

Instructions for marking, drilling, and fitting the wall bracket securely.

Handling and Lifting Precautions

Guidance on careful handling, storage, and safe lifting techniques.

Typical Boiler Installation Layout Diagram

Visual guide showing plumbing layout, valves, and connections to the boiler.

General Water Connection Guidelines

Ensuring correct flow, labeling, and proper tightening of water connections.

Central Heating System Design and Requirements

Covers system type, water treatment, flow/return connections, and bypass.

Heating System Flushing and Inhibitor Use

Emphasizes flushing with inhibitors to prevent corrosion and maintain warranty.

Heating System Bypass Requirements

Mandatory for TRV systems; requires an automatic bypass valve.

System Expansion Considerations

Discusses integral expansion vessel and need for additional capacity.

Filling Loop Installation

Procedure for installing the filling loop and ensuring air release.

Heating System Pressure Relief Valve

Details discharge pipe sizing, safety, and common discharge connection.

Circulation Pump Duty and Operation

Specifies pump performance, selectable speeds, and LED status indicators.

Domestic Hot Water System Design and Requirements

Covers unvented cylinder installation, group valve, and blending valve.

Unvented Hot Water System Components

Lists supplied components for the DHW system, including safety devices.

Routine Checks for Unvented Hot Water Vessels

Procedures for checking relief valves, discharge pipes, strainers, and expansion vessels.

General Design Considerations

Addresses wall strength, pipe insulation, frost protection, and property suitability.

Mains Water Supply Requirements

Details required supply pressure, flow rate, and performance expectations.

Mains Water Connection Procedure

Explains connection fitting, isolation valve, and back-flow prevention.

General Installation Restrictions

Covers draw-off height, appliance compatibility, system integration, and maintenance.

Shower Fitting Recommendations

Advises on tap types, temperature stability, and shower head flow rates.

Pipe Layout Guidance

Provides advice on shared cold supply, balancing outlets, and distribution pipework standards.

Plastic Pipework Compatibility

Discusses suitability and installation of plastic pipework.

Hot Water Outlet Connection

Details the 1/2" outlet connection for 15mm pipe and pipe run insulation.

Discharge Pipework for Safety Valves

Critical for safety; covers DHW relief valve discharge and pipe sizing.

Discharge Pipe Arrangement and Materials

Specifies tundish use, fall, diameter, and material restrictions.

Safety Device and Replacement Parts Integrity

Emphasizes not changing, removing, or bypassing safety devices, and using genuine parts.

Combination Inlet Group Components

Details the Pressure Reducing Valve, Non Return Valve, and Cold Water Expansion Relief Valve.

Immersion Heater Specifications

Covers heater type, rating, element material, and thermostat settings.

Line Strainer Function and Maintenance

Explains the strainer's role and the need for regular cleaning.

Electrical Safety and Component Integrity

Highlights mains isolation before cover removal and immersion heater power supply.

Important Drain Down Procedure

Crucial steps for safely draining the boiler and system to avoid warranty invalidation.

Fitting Blending Valves

Covers regulatory compliance, material approval, and connection requirements.

Post-Installation Checks

Includes expansion vessel pressure check, system filling, leak test, and relief valve operation.

Important Drain Down Procedure

Detailed steps for safely draining the boiler and system.

Boiler Commissioning Steps

Includes system disinfection, filter cleaning, filling, leak checks, and thermostat testing.

Electrical Connections to Mains Supply

Covers connection requirements, power supply capacity, and protection.

Power Supply Capacity Warning

Ensures building power supply can handle the boiler's required heat output.

Supply Cable and Protection Requirements

Specifies cable size, isolator switch, MCB/RCD for safe electrical connection.

Earthing and Electrical Testing

Emphasizes the necessity of proper earthing and testing of the wiring.

Electrical Supply Sizing Specifications

Provides a table for current, MCB/RCD rating, and cable size for single-phase.

Boiler Electrical Connection Diagram

Illustrates three-phase and single-phase connection methods.

Wiring External Controls

Guidance on connecting external controls like thermostats and time clocks.

Commissioning Procedures

Setting Installation Parameters

Explains how to access, navigate, and modify boiler installation parameters.

Parameter Descriptions (P00-P15)

Details specific parameters for boiler type, output, heating, DHW, and regulation.

Limiting Boiler Maximum Output

Essential for matching output to supply capability and ensuring safety.

Output Limitation Tables

Provides current ratings for various output limits on different phase connections.

Heating System Flushing Procedure

Crucial step to remove debris and prevent corrosion; failure invalidates warranty.

Heating System Initial Filling

Steps for opening valves, filling, and purging air to achieve correct pressure.

Pump Checking and Venting

Procedure to purge the pump and check its operation, including E3 error indication.

Filling the Domestic Hot Water System

Process for filling the DHW store and automatically venting air.

Displaying Installation Data

How to access and view specific installation data like temperatures and outputs.

Operating the Boiler

Initial Boiler Switch-On Procedure

Steps for first-time power-up, including pre-checks and self-check.

Control Panel Overview

Explanation of the digital control panel, buttons, and indicators.

Domestic Hot Water (DHW) Operation

How to select and adjust DHW temperature, noting its priority.

Central Heating Operation

How to select and adjust central heating water temperature.

Anti-Freeze Mode (Frost Protection)

How to activate frost protection for periods of inactivity.

User Adjustable Parameters

Guide to accessing and modifying user-configurable settings like modulation and units.

Heating Modulation Feature

Explains the automatic output adjustment for energy saving.

Legionella Protection Function

Details the weekly DHW heating cycle to prevent Legionella bacteria.

Auto Heating Regulation

Describes how outdoor temperature influences heating water temperature for comfort.

Locking the Control Panel

Procedure to prevent accidental or unauthorized adjustment of controls.

Pump Anti-Seize Function

Explains the monthly pump activation to prevent seizing during inactivity.

Troubleshooting Common Issues

Faults and Recommended Solutions

Comprehensive table of problems, causes, and solutions for boiler operation.

Overheat Lock-Out and Reset Procedure

Steps to identify and manually reset central heating and DHW overheat safety limit switches.

Flow Switch Error (E3) and Bypass Requirements

Explains E3 error cause, potential solutions, and bypass valve necessity.

Checking Rated Heat Output Configuration

Procedure to verify the boiler's configured and actual operating heat output.

Main Components List

Component Reference Numbers

A list of main boiler components with their corresponding reference numbers.

Maintenance and Care

Annual Maintenance Requirements

Highlights the importance of annual checks for warranty and longevity.

Heating System Pressure Maintenance

Guidance on maintaining correct cold system pressure and avoiding frequent refilling.

Boiler Operation and Cleaning Precautions

Warnings against switching on dry systems, keeping vents clear, and cleaning the casing.

Frost Protection Measures

Recommendations for maintaining power or using anti-freeze to prevent freezing.

Environmental Information and Disposal

Environmental Management and Material Selection

Information on certified environmental management and material choices.

Product Disposal Guidelines

Instructions for correct disposal of the product as electrical waste.

Technical Data Specifications

Electrical Connection and Output Data

Details intensity ratings for various output limits on different phase connections.

DHW Available Time Data

Provides time data for DHW availability at different output levels.

Component Specifications List

A list of key components included in the boiler with their specifications.

Declaration of Conformity

Manufacturer and Product Identification

Identifies the manufacturer and the specific product model covered.

Compliance with Technical Standards

Lists the safety and EMC standards the product conforms to.

CE Marking and Directive Compliance

Confirms compliance with Low Voltage and EMC Directives.

Product Fiche (ErP)

Boiler Type and Configuration Details

Specifies the boiler as a wall-mounted electric combi boiler.

Space Heating Efficiency Data

Details rated heat output, power output, and seasonal energy efficiency.

Water Heating Efficiency Data

Details declared load profile, energy consumption, and efficiency class.

Supplier Contact Information

Provides contact details for the UK supplier, ELNUR UK Ltd.

Wiring Diagrams

DHW and Heating Connections Diagram

Illustrates the wiring for domestic hot water and heating temperature probes.

External Control and Pump Wiring

Shows connections for external thermostats, pumps, and other controls.

Warranty Information

Warranty Period and Coverage

Details warranty duration for components and the unvented cylinder.

Warranty Provision Basis

Lists conditions for warranty validity, including installation and maintenance.

Warranty Exclusions

Specifies damages not covered, such as frost or scale.

Supplier Contact Information

Provides contact details for technical assistance and advice from Elnur UK Ltd.

Installation Commissioning Checklists

Hot Water Storage System Commissioning

Checklist for verifying hot water system installation and compliance.

Water Pressure and Hardness Checks

Confirms static pressure, strainer cleaning, and scale reducer installation.

Thermostat and Flow Rate Settings Verification

Ensures correct thermostat temperature, flow rate, and control settings.

Pipe Insulation and Safety Valve Checks

Verifies pipe insulation, PRV function, discharge test, and expansion vessel.

System Compliance and Customer Understanding

Confirms adherence to regulations and customer comprehension of the system.

Central Heating System Commissioning

Checklist for verifying central heating system installation and compliance.

Heating Controls and Bypass Verification

Ensures correct settings for controls, interlock, and automatic bypass.

System Flushing and Water Quality Checks

Confirms proper flushing, inhibitor use, and system water quality.

Temperature Readings and Safety Checks

Verifies operating temperatures and safety device checks.

System Compliance and Customer Demonstration

Confirms installation adherence and customer understanding of the system.

Electrical Installation Commissioning

Checklist for verifying electrical safety, supply, and connections.

Supply and Circuit Checks

Verifies supply type, fuse rating, circuit protection, and cable size.

Isolation Switch and Connection Tightness

Confirms local isolation switch presence and tightness of all electrical connections.

Power Setting and Electrical Testing

Ensures correct power setting and verifies electrical installation testing.

Periodic Maintenance Checklist

General Maintenance Checks

Basic checks including boiler location, ventilation, and visual inspection.

Hot Water Storage System Maintenance

Checks for filter, relief valves, discharge pipes, and pressure reducing valve.

Central Heating System Maintenance

Checks for external filter, relief valves, pressure gauge, and system water quality.

Electrical System Maintenance Checks

Verifies boiler power rating, circuit protection, and connection tightness.

Service Record Log

Service Record Entries

Forms for documenting periodic service history for General/Heating, DHW, and Electrical aspects.

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