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Gardner Denver L07 User Manual

Gardner Denver L07
60 pages
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Original Operating and Service Manual
Screw Air Compressor
L07 - L11, L07RS - L11RS
V2
GB CDN USA
Id. no. CC1140579 / 00 - March 2015

Table of Contents

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Gardner Denver L07 Specifications

General IconGeneral
ModelL07
Power7.5 kW
Voltage400 V
Motor power7.5 kW
TypeRotary Screw Compressor
Max Pressure8 bar
Pressure8 bar
Phase3

Summary

Foreword

Notes on the compressor

Provides notes regarding the compressor's design, quality, and environmental compliance.

Intended use

Details the machine's intended purpose and risks of misuse by unqualified personnel.

Maintenance

Emphasizes the importance of periodic maintenance for reliable operation and availability of services.

Notes

Introduces the operating instructions and their purpose in safe and cost-effective operation.

Safety regulations

Identification of safety guidelines

Explains hazard symbols and liability for non-compliance with safety instructions.

General safety instructions

Covers organizational measures, personnel responsibilities, and general precautions for safe operation.

Changes and modifications to the machine

Prohibits unauthorized changes to the machine that could affect safety.

Installation and normal operation

Details safety aspects for installation, lifting, and general operation procedures.

Special work/maintenance

Outlines safety precautions for maintenance, repair, and special operations.

Warning of special dangers

Highlights specific hazards like electric energy, hydraulics, pneumatics, and noise.

Storage of compressors

Provides guidelines for storing compressors to prevent corrosion and protect components.

Symbols and explanations

Explains various warning symbols used throughout the manual for safety communication.

Design and functioning

Design of the unit

Describes the overall design and components of the L07-L11 (RS) screw compressor unit.

Schematic diagram

Presents a schematic diagram illustrating the internal workings and connections of the compressor.

Oil circuit

Details the flow and function of the oil circulation system within the compressor.

Air circuit

Explains the path and process of intake air through the compressor and into the consumer network.

System control

Introduces the control system governing the compressor's operation, including specific models.

Hood (opening/closing)

Provides instructions on how to open and close the detachable plastic hood for access.

Transport and installation

Transport

Outlines safe procedures and precautions for transporting the compressor unit.

Installation

Details the safety requirements and considerations for installing the compressor unit.

Preparations for commissioning

Cooling air volume/minimum cross

Specifies the required cooling air volume and minimum duct cross-section for proper heat dissipation.

Compressed air connection

Guides on connecting the compressed air line system to the compressor unit.

Electrical connection

Provides recommended cable cross-sections and fuse sizes for electrical connections.

Electric motor fasteners for secure transportation

Instructs on removing transport fasteners from the electric motor before commissioning.

Oil level check

Details the procedure for checking the oil level in the pressure reservoir.

Sound pressure level

Lists the sound pressure levels for different compressor models.

Commissioning

First commissioning

Outlines the step-by-step procedure for the initial commissioning of the compressor.

Routine commissioning

Describes the steps for routine commissioning after maintenance or restarts.

Commissioning after malfunction

Provides instructions on how to safely restart the compressor after a malfunction shutdown.

Control system

General

Introduces the control system and its basic operation for commissioning.

Keys

Explains the function of the different keys on the control panel for navigation and operation.

Status indicator (display / light signals)

Describes the three-row display and light signals for status, faults, and warnings.

Displaying / changing values

Guides on navigating sub-menus to display and change operational values.

Default settings

Covers setting default parameters like language, network pressure, and timers.

Starting the unit

Details the procedure for safely starting the compressor unit.

Switching off the unit

Explains the normal procedure for switching off the compressor unit.

Emergency off button

Describes the function and usage of the emergency off button.

Acknowledging warning / fault messages

Guides on how to acknowledge and clear warning and fault messages.

Menu structure (apart from L07RS-L11RS)

Illustrates the menu structure for specific compressor models.

Menu structure (only L07RS-L11RS)

Illustrates the menu structure for L07RS-L11RS compressor models.

Service and maintenance

Maintenance recommendations

Emphasizes the importance of timely maintenance for optimal performance and satisfaction.

Maintenance electric motor

Refers to motor operating instructions for maintenance of the electric motor.

Maintenance and inspection schedule

Outlines safety precautions and points to observe before performing maintenance.

Oil change

Provides detailed instructions for changing the oil in the compressor unit.

Change of oil filter cartridge

Details the procedure for replacing the oil filter cartridge.

Change of the fine separator cartridge

Explains how to change the fine separator cartridge.

Change of air intake filter

Guides on checking and replacing the air intake filter.

Safety valve

Describes how to test the safety valve and the danger of operating with a defective one.

Changing V-belts/automatic tensioning system

Provides instructions for changing V-belts and highlights automatic tensioning system.

Connecting terminals in the switch cabinet/control transformer setting

Covers checking and re-tightening terminals and setting the control transformer.

Fittings

Advises checking and re-tightening fittings in air and oil circuits.

General maintenance and cleaning

Outlines general cleaning procedures for the compressor unit and its components.

Clean / change cooling air filter mat

Details the process for cleaning or changing cooling air filter mats and control cabinet filters.

Inspection intervals for pressure vessels and electrical installations

Specifies inspection intervals for pressure vessels and electrical installations.

Maintenance information and lubricant recommendations for stationary compressors

Offers recommendations for lubricants and their impact on service life.

Trouble-shooting

Unit cannot be started

Lists possible causes and remedies for the unit failing to start.

Unit stops during the start-up phase

Identifies causes for the unit stopping during the start-up phase and their solutions.

Unit does not reach the set mains pressure

Addresses issues where the unit fails to achieve the set mains pressure.

Unit switches off

Provides solutions for common causes of the unit switching off unexpectedly.

Excessive idling pressure

Explains causes and remedies for excessive idling pressure.

Oil in the compressed air

Discusses reasons for oil in the compressed air and their solutions.

Oil in the air filter

Covers causes of oil in the air filter and how to resolve them.

Safety valve opens

Explains why the safety valve might open and how to address it.

Annex

Technical data USA/Canada version L07-L11 60 Hz

Presents detailed technical specifications for the L07-L11 60 Hz models.

Technical data USA/Canada version L07RS

Lists detailed technical specifications for the L07RS model.

Technical data USA/Canada version L11RS

Provides detailed technical specifications for the L11RS model.

Layout plan L07-L11 and L07RS-L11RS

Shows layout plans and dimensions for the L07-L11 and L07RS-L11RS models.

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