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Gardner Denver L132RS User Manual

Gardner Denver L132RS
60 pages
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L-SERIES FRAME 5
BASE MOUNTED COMPRESSOR
Original User and Service Manual
125, 150, 180 HP
MODELS:
L90-132E
LRS90-132E
50/60Hz
13-25-639
Version 00
September, 2019

Table of Contents

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Gardner Denver L132RS Specifications

General IconGeneral
Motor Power132 kW
TypeRotary Screw
Power132 kW
Drive TypeDirect Drive
Cooling MethodAir Cooled
Maximum Pressure13 bar

Summary

Safety Warnings and Symbols

DANGER and High Risk Warnings

Indicates a hazard with a high level of risk, potentially resulting in death or serious injury.

Prohibition and Mandatory Actions

Asphyxiation Hazard and Panel Safety

Warning against breathing compressed air and operating with open panels.

Compressor Operation and Safety

Compressor Information and Intended Use

Overview of compressor design, intended use, and potential misuse hazards.

Safety Regulations and Technical Updates

Safety Regulations Compliance

Directive to always observe safety regulations in Section 4.

General Safety Regulations and Procedures

Manual Adherence and Trained Personnel

Manual adherence is critical; ensure only trained staff operate.

Faults, Modifications, and Immediate Action

Faults/modifications jeopardize safety; shut down and correct immediately.

Compressed Air Dangers and Safety Measures

Compressed Air Dangers and System Safety

High Temperatures and Explosion Risks

High temperatures pose explosion risks; avoid hazardous mixtures.

Machine-Related Dangers and Noise Control

Electric Shock and Power Quality Risks

Risks of electric shock and consequences of poor power quality.

Water-Cooled Unit and Handling Dangers

Workplace Safety and Maintenance Neglect

Dangers of Neglecting Maintenance

Hazards arising from failure to perform maintenance, including component wear.

Maintenance and Repair Dangers

Sensor Faults and Electric Shock Risks

Dangers from faulty sensors and electric shock from charged capacitors.

Maintenance Dangers and Safety Modifications

Modifications and Post-Repair Checks

Safety implications of modifications and importance of post-repair checks.

Conversion Work Dangers and Protective Equipment

Genuine Parts and Manufacturer Approval

Importance of genuine parts and manufacturer approval for modifications.

Protective Equipment and System Operation

Risks of operating with non-functioning protective equipment.

System Control: Stopping and Automatic Operation

Emergency Stop Button Warning

Warning against using the Emergency Stop Button unless necessary.

Transport Safety and Specifications

Transport Guidelines and Dangers

Safety precautions and guidelines for transporting the compressor.

Installation Safety and Requirements

Installation Guidelines and Explosion Risk

Instructions and safety warnings for installation, including explosion risk.

Compressed-Air and Water Connections

Compressed-Air Connection Safety

Instructions for connecting the compressor outlet safely.

Water Quality and Electrical Connection

Electrical Connection Requirements

Specific electrical connection requirements and safety warnings.

Electrical Connection Details and Capacitor Safety

Oil Level Check Procedure

Checking the Oil Level Steps

Detailed steps for checking and topping up the oil level.

First Commissioning Procedures

First Commissioning Steps

Detailed steps to be performed during first commissioning.

Routine Commissioning and Malfunction Handling

Routine Commissioning Steps

Steps for routine commissioning of the compressor.

Shutdown Procedures and Emergency Stop

Emergency Stop Function

Location and function of the emergency stop button and its usage warning.

Decommissioning and Storage

Maintenance Recommendations and Motor Lubrication

Maintenance Recommendations

Importance of performing maintenance work at specified intervals.

Maintenance and Inspection Schedule

Maintenance and Inspection Schedule Overview

General guidelines for maintenance and inspection intervals.

Safety Warnings During Maintenance

Safety warnings related to high voltage, pressurized parts, and hot surfaces.

Service Check List by Hours

Service Check List: 8, 125, 2000 Hours

Detailed service check list for 8, 125, and 2000-hour intervals.

Service Check List: 4000, 8000 Hours

Detailed service check list for 4000 and 8000-hour intervals.

Maintenance Schedule Table

L Series Maintenance Schedule

Comprehensive schedule detailing maintenance tasks and intervals.

Oil Change Procedures and Filter Replacement

Fine Oil Separator and Air Filter Replacement

Pressure Relief Valve and Switch Cabinet Terminals

General Maintenance and Cleaning

Filter Mat and Dirt Interceptor Procedures

Inspection Intervals and Lubricant Recommendations

Troubleshooting: Unit Start-up Issues

Troubleshooting: Pressure and Air Quality Issues

Troubleshooting: Valve and Shutdown Issues

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