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MC50 2021
GAS GAS MC50 2021 User Manual
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PREPARIN
G
FOR
USE
7
19
7.2
Running
in
the
engine
–
During
the
running-in
phase,
do
not
exceed
the
specified
engine
performance.
Guideline
Maximum
engine
performance
During
the
first
3
operating
hours
<
70
%
During
the
first
5
operating
hours
<
100
%
Info
The
use
of
a
service
hour
counter
is
recommended
in
order
to
be
able
to
check
the
mileage
at
any
time.
–
Avoid
fully
opening
the
throttle.
20
22
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation 1
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
9
Work Rules
10
Environment
10
Owner's Manual
10
3 Important Notes 3
11
Manufacturer Warranty, Implied Warranty
11
Fuel, Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Vehicle Identification Number
14
Type Label
14
Engine Number
14
Fork Part Number
14
Shock Absorber Article Number
15
6 Controls
16
Hand Brake Lever
16
Throttle Grip
16
Stop Button
16
Opening the Fuel Tank Filler Cap
16
Closing the Fuel Tank Filler Cap
17
Fuel Tap
17
Choke
18
Kick Starter Lever
18
Foot Brake Lever
18
Plug-In Stand
18
7 Preparing for Use 7
19
Advice on Preparing for First Use
19
Running in the Engine
21
8 Riding Instructions
22
Checks and Maintenance Measures When Preparing for Use
22
Starting the Vehicle
22
Starting off
23
Riding
23
Applying the Brakes
23
Stopping, Parking
24
Transporting
24
Refueling
25
9 Service Schedule
26
Additional Information
26
Required Work
26
Recommended Work
27
10 Tuning the Chassis
28
Checking the Basic Chassis Setting with Rider's Weight
28
Air Suspension XACT 5235
28
Compression Damping of the Shock Absorber
29
Adjusting the Low-Speed Compression Damping of the Shock Absorber
29
Adjusting the High-Speed Compression Damping of the Shock Absorber
29
Adjusting the Rebound Damping of the Shock Absorber
30
Measuring the Dimension of the Rear Wheel Unloaded
31
Checking the Static Sag of the Shock Absorber
31
Checking the Riding Sag of the Shock Absorber
32
Adjusting the Spring Preload of the Shock Absorber
32
Adjusting the Riding Sag
33
Checking the Basic Setting of the Fork
34
Adjusting the Fork Air Pressure
34
Adjusting the Rebound Damping of the Fork
36
Handlebar Position
36
Adjusting the Handlebar Position
36
Adjusting the Seat Height
37
11 Service Work on the Chassis 11
39
Raising the Motorcycle with a Lift Stand
39
Removing the Motorcycle from the Lift Stand
39
Bleeding the Fork Legs
39
Cleaning the Dust Boots of the Fork Legs
40
Removing the Fork Protector
40
Installing the Fork Protector
41
Removing the Fork Legs
41
Installing the Fork Legs
42
Removing the Lower Triple Clamp
43
Installing the Lower Triple Clamp
44
Checking the Steering Head Bearing Play
46
Adjusting the Steering Head Bearing Play
46
Lubricating the Steering Head Bearing
47
Removing the Fuel Tank
47
Installing the Fuel Tank
48
Removing the Start Number Plate
49
Installing the Start Number Plate
49
Removing Front Fender
50
Installing the Front Fender
50
Removing the Shock Absorber
51
Installing the Shock Absorber
51
Removing the Seat
52
Mounting the Seat
52
Removing the Air Filter
52
Installing the Air Filter
53
Cleaning the Air Filter and Air Filter Box
53
Removing the Main Silencer
54
Installing the Main Silencer
54
Changing the Glass Fiber Yarn Filling of the Main Silencer
54
Removing the Engine Sprocket Cover
55
Installing the Engine Sprocket Cover
55
Checking the Chain for Dirt
56
Cleaning the Chain
56
Checking the Chain Tension
57
Adjusting the Chain Tension
57
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
58
Adjusting the Chain Guide
60
Checking the Frame
60
Checking the Link Fork
61
Checking the Throttle Cable Routing
61
Checking the Rubber Grip
61
Additionally Securing the Rubber Grip
62
12 Brake System 12
63
Checking Play of Handbrake Lever
63
Adjusting the Play of the Hand Brake Lever
63
Adjusting the Basic Position of the Hand Brake Lever
63
Checking the Brake Discs
64
Checking the Front Brake Fluid Level
64
Adding the Front Brake Fluid
66
Checking the Front Brake Linings
67
Changing the Brake Linings of the Front Brake
67
Checking the Free Travel of the Foot Brake Lever
70
Adjusting the Free Travel of the Foot Brake Lever
71
Adjusting the Basic Position of the Foot Brake Lever
71
Checking the Rear Brake Fluid Level
72
Adding Rear Brake Fluid
72
Checking the Brake Linings of the Rear Brake
73
Changing the Rear Brake Linings
74
13 Wheels, Tires 13
77
Removing the Front Wheel
77
Installing the Front Wheel
77
Removing the Rear Wheel
78
Installing the Rear Wheel
79
Checking the Tire Condition
80
Checking Tire Pressure
81
Checking Spoke Tension
81
14 Cooling System 14
83
Checking the Antifreeze and Coolant Level
83
Checking the Coolant Level
84
Draining the Coolant
84
Refilling with Coolant
85
Changing the Coolant
86
15 Tuning the Engine
88
Checking the Play in the Throttle Cable
88
Adjusting the Play in the Throttle Cable
88
Carburettor - Idle Speed
89
Carburetor - Adjusting the Idle Speed
89
Checking the Clutch Setting
90
Removing the Clutch Cover
91
Adjusting the Clutch
91
Installing the Clutch Cover
92
16 Service Work on the Engine 16
93
Checking the Gear Oil Level
93
Changing the Gear Oil
93
Adding the Gear Oil
94
17 Carburetor
96
Removing the Carburetor
96
Installing the Carburetor
97
18 Cleaning, Care 18
99
Cleaning the Motorcycle
99
19 Storage 19
101
Preparing for Use after Storage
102
20 Troubleshooting 20
103
21 Technical Data 21
105
Engine
105
Engine Tightening Torques
105
Carburetor with Carburetor Tuning
106
Capacities
106
Gear Oil
106
Coolant
106
Fuel
106
Chassis
106
Tires
107
Fork
107
Shock Absorber
108
Chassis Tightening Torques
108
22 Substances
110
23 Auxiliary Substances
112
24 Standards
114
25 List of Abbreviations 25
115
Index
116
5
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GAS GAS MC50 2021 Specifications
General
Brand
GAS GAS
Model
MC50 2021
Category
Motorcycle
Language
English
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