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GE Fanuc 90-30 PLC User Manual

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GE Fanuc Automation
Programmable Control Products
TCP/IP Ethernet Communications
for the Series 90
t
-30 PLC
User’s Manual
GFK-1084B August, 1997
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GE Fanuc 90-30 PLC Specifications

General IconGeneral
Series90-30
I/O CapacityUp to 512 I/O Points
CPU Models311
Power Supply24V DC or 120/240V AC
I/O ModulesDigital, Analog
CommunicationEthernet, Profibus
Programming SoftwareProficy Machine Edition
Programming LanguagesLadder Logic, Function Block Diagram
Operating Temperature0°C to 60°C
Backup MemoryBattery-backed RAM

Summary

Document Conventions

Warning Notices

Emphasizes hazards and conditions causing personal injury or equipment damage.

Caution Notices

Highlights situations where equipment might be damaged if care is not taken.

Notes for Understanding

Draws attention to significant information for understanding and operating equipment.

Manual Table of Contents

Chapter 1 Introduction Overview

Introduces the TCP/IP Ethernet Interface, its capabilities, and system setup.

Chapter 2 Installation and Configuration

Covers the installation, configuration, and initial checkout of the Ethernet Interface.

Chapter 3 Programming Communications

Details how to program PLC-to-PLC communications using COMMREQ functions.

Chapter 4 Troubleshooting Procedures

Provides guidance on diagnosing and isolating problems with the Ethernet Interface.

Appendix A Glossary of Terms

Contains a glossary of communication terms and acronyms used in the manual.

Appendix B Port Characteristics

Describes the serial ports and AAUI port characteristics for Ethernet communications.

Appendix C IP and MAC Address Information

Provides details on IP addresses, gateways, subnet masks, and MAC addresses.

Appendix D Sample Ladder Programs

Includes sample ladder programs for demonstrating Ethernet communications.

Appendix E PC Software Loader Utility

Explains the PC Software Loader utility for firmware upgrades.

Appendix F Naming Architecture Concepts

Covers concepts related to symbolic naming for Ethernet Interfaces.

Related Publications

Chapter 1 Introduction to Ethernet Interface

Ethernet Interface Overview and Functionality

Describes the Ethernet Interface, its capabilities, and client/server functions.

Ethernet Interface Capabilities List

Details the functions and advantages of the Ethernet Interface for PLC communication.

Connecting Interface to the LAN

Explains physical connection methods and media types for the Ethernet Interface.

Station Manager Software Functionality

Describes the Station Manager software for supervisory access and control.

PC Software Loader and System Setup

PC Software Loader Utility Function

Explains the utility for downloading firmware to the Ethernet Interface.

Steps for System Operation

Outlines the main tasks required to get the Ethernet Communications System working.

Quick Guide to Manual Sections

Interface Installation Navigation

Directs users to Chapter 2 for installing the Ethernet Interface.

Interface Configuration Navigation

Directs users to Procedure 2 for configuring the Ethernet Interface.

PLC Power-Up Verification Guide

Guides users to Procedure 3 for verifying proper power-up of the Ethernet Interface.

Network Interface Testing Guide

Directs users to Procedure 4 for pinging TCP/IP interfaces on the network.

Communications Programming Guide

Points to Chapter 3 for programming communications requests.

Interface Troubleshooting Guide

Directs users to Chapter 4 for troubleshooting the interface.

Chapter 2 Ethernet Interface Installation

Hardware Overview of Ethernet Interface

Provides a description of the physical components and layout of the Ethernet Interface.

Ethernet Interface Status and Controls

Board Indicators (LEDs) Explanation

Describes the function and meaning of the OK, LAN, SER, and STAT LEDs on the interface.

Restart Button Functions and Operation

Explains the four functions of the restart button: LED test, restart, software load, and maintenance.

Ethernet Interface Serial Ports

Station Manager Port Description

Describes the RJ-11 RS-232 port for accessing Station Manager software.

Software Loader Port Description

Describes the 15-pin D-type RS-485 port for software updates.

Additional Ethernet Interface Ports and Labels

AAUI (Transceiver) Port Details

Details the 14-pin AAUI port for connecting to an Ethernet transceiver.

Station Address and Serial Number Labels

Explains the location and purpose of the MAC address and serial number labels.

Procedure 1: Physical Interface Installation

Required Installation Equipment List

Lists the necessary hardware and software for installing the Ethernet Interface.

Step-by-Step Physical Installation

Provides step-by-step instructions for physically mounting the Ethernet Interface onto the PLC baseplate.

Procedure 2a: Logicmaster Configuration

Configuring Ethernet Interface via Logicmaster

Details the process of configuring the Ethernet Interface using Logicmaster 90-30 software.

Ethernet Interface Configuration Parameters

Configuration Mode and Status Data Details

Explains the fixed TCP/IP mode, status address, and status length parameters.

Network Addressing Parameter Setup

Covers IP Address, Subnet Mask, Gateway, and Name Server IP configuration.

Procedure 2b: CIMPLICITY Configuration

Configuring Ethernet Interface via CIMPLICITY

Details the process of configuring the Ethernet Interface using CIMPLICITY Control software.

CIMPLICITY Configuration Parameters

Configuration Mode and Status Data Details

Explains the fixed TCP/IP mode, status reference type, and status length.

Network Addressing Parameter Setup

Covers IP Address, Subnet Mask, Gateway, and Name Server IP configuration.

Procedure 3: Verifying Ethernet Interface Power-Up

Steps for Powering Up the Ethernet Interface

Describes the steps to power up the interface and verify its operational status via LEDs.

Troubleshooting Power-Up Issues

Guides on identifying and resolving problems encountered during the interface's power-up sequence.

Procedure 4: Network Interface Testing

Pinging TCP/IP Interfaces on Network

Explains how to use the PING command to test interface reachability and configuration.

Checking for Duplicate IP Address Usage

Provides a method to determine if an IP address is already in use on the network.

Chapter 3 Programming Communications Requests

Section 1 Communications Request Overview

Defines a 'Communications Request' and its user elements for initiating channel commands.

Section 2 COMMREQ Block Structure

Details the COMMREQ Function Block and the COMMREQ Command Block structure.

Section 3 Channel Commands Explained

Describes various channel commands for PLC-to-PLC communication.

Section 4 Status Data Reporting

Explains the types of status data available to the ladder program.

Section 5 Ladder Program Control Techniques

Provides tips for controlling communications within the ladder program logic.

Communications Request Structure Definition

COMMREQ Function Block Details

COMMREQ Command Block Structure

Channel Command Types and Benefits

Types of Status Data Available

Logic Program Control of COMMREQ Execution

Communications Request Execution Flow

COMMREQ Function Block Inputs and Outputs

COMMREQ Command Block Structure and Content

COMMREQ Status Word (CRS Word) Definition

Channel Command Types Overview

Establishing and Managing Communication Channels

Explains how to establish channels and the methods for aborting or re-tasking them.

Retrieving Detailed Channel Status

Specifying Remote Network Addresses

Establish Read Channel Command (2003)

Example 1: Basic Command Block Setup

Provides a basic example of setting up the command block for an Establish Read Channel command.

Establish Read Channel Example 2: Network Name Usage

Establish Write Channel Command (2004)

Example 1: Basic Command Block Setup

Provides a basic example of setting up the command block for an Establish Write Channel command.

Establish Write Channel Example 2: Network Name Usage

Send Information Report Command (2010)

Example 1: Basic Command Block Setup

Provides a basic example of setting up the command block for a Send Information Report command.

Send Information Report Example 2: Network Name Usage

Abort Channel Command (2001)

Example Command Block for Channel Abort

Shows the command block structure for aborting a communication channel.

Retrieve Detailed Channel Status Command (2002)

Example Command Block for Status Retrieval

Illustrates the command block for obtaining detailed status of a communication channel.

Section 4: Understanding Status Data

Types of Status Data Available

Details the four main types of status data: OK/FT outputs, Status Bits, and Communication Status Words.

COMMREQ Function Block Status Outputs

Interpreting OK Output Signal

Explains when the OK output is set and what it signifies regarding COMMREQ processing.

Interpreting FT Output Signal

Describes the FT output and the errors that cause it to be set during COMMREQ execution.

Status Bits Explained

Communications Status Words Interpretation

COMMREQ Status Word (CRS) Format

Shows the format of the COMMREQ Status Word (CRS Word) for reporting status and errors.

Detailed Channel Status Words (DCS) Format

Shows the format of the Detailed Channel Status Words (DCS Words) for channel activity status.

Error Code Interpretation Guide

Minor Error Codes for Major Errors 05H/85H

Lists minor error codes related to service requests at the server or client PLC.

Minor Error Codes for Major Error 11H

Minor Error Codes for Major Error 90H

Section 5: Controlling Ladder Communications

Essential Ladder Program Elements for Control

Provides key elements and practices for controlling communications in ladder logic programs.

Troubleshooting Ladder Program Logic

Diagnosing FT Output Errors

Guides on identifying and resolving issues indicated by the FT output of the COMMREQ Function Block.

Interpreting COMMREQ Status Word Issues

Explains how to diagnose problems based on COMMREQ Status Word values (zero, non-one).

Monitoring Communications Channels

Monitoring COMMREQ Status Word Activity

Emphasizes the importance of monitoring the CRS word for successful communication and error detection.

Monitoring Channel Error Bit Status

Explains how to use the Channel Error bit as a primary indicator of channel errors.

Monitoring Data Transfer Bit Activity

Describes the Data Transfer bit's function in indicating successful data transfers.

Chapter 4 Troubleshooting Guide

Available Diagnostic Tools

Lists available tools like LEDs, PLC Fault Table, and Station Manager for diagnosing problems.

Resolving Unsolvable Problems

Guides on contacting GE Fanuc Automation with specific problem details when issues cannot be resolved.

Understanding the PLC Fault Table

Explains how to access and interpret the PLC Fault Table for logged exceptions.

Appendix A Glossary of Terms

Common Acronyms and Abbreviations List

Provides a list of acronyms and their derivations used throughout the manual.

Glossary of Terms Definitions

Appendix B Port Characteristics

Serial Port Information and Diagrams

Details pinouts and cable diagrams for the Station Manager and Software Loader serial ports.

AAUI Port Information and Diagrams

Provides pinouts and cable diagrams for the Apple Attachment Unit Interface (AAUI) port.

Station Manager Port Details

Station Manager Port Settings Configuration

Specifies the required serial communication parameters for the Station Manager port.

Station Manager Port Pinout Description

Details the RJ-11 connector pinouts for the Station Manager port.

Station Manager Port Cable Assembly

Serial Cable Diagram and Pinouts

Illustrates the serial cable and connector pinouts for connecting a PC to the Station Manager port.

Software Loader Port Details

Software Loader Port Pinout Description

Details the 15-pin D-type RS-485 port pinouts for connecting the PC Software Loader.

Software Loader Port Cabling Solutions

Cables and Converters Part Numbers

Lists part numbers for cables and converters used to connect the PC to the Software Loader Port.

Software Loader Cable Assembly Diagram

Illustrates the cable assembly for connecting a PC to the Software Loader Port.

AAUI Port for Ethernet Interface

Ethernet AAUI Port Pinout Details

Details the pinouts for the 14-pin D-type AAUI female connector used for Ethernet communication.

Transceiver Configurations Guide

10Base2 Detachable Transceiver Cable Setup

Shows the configuration for a 10Base2 setup using a detachable transceiver cable.

10Base2 Built-in Transceiver Cable Setup

10Base2 BNC 'T' Connector Configuration

10BaseT Transceiver Configuration

AAUI to AUI Adapter Setup

Display Terminal Settings for Station Manager

Appendix C IP and MAC Address Information

Understanding IP Address Formats

Explains the structure of IP addresses, including Class A, B, and C formats and netid/hostid parts.

Gateway Functionality Explained

Subnet Addressing Scheme Explained

MAC Address Details and Assignment

Appendix D Sample Ladder Programs

LANRDWT Sample Program Overview

Presents a sample program for alternating reads and writes between PLCs.

CHAN4 Sample Program Overview

Shows a sample program establishing multiple channels for simultaneous PLC communication.

Appendix E PC Software Loader Utility

Steps for Installing New Firmware

Provides step-by-step instructions for installing new firmware using the PC Software Loader utility.

Appendix F Naming Architecture Concepts

Name Assignment Scenarios Explained

Explains three scenarios for associating symbolic names with IP addresses.

Name Resolution Process Explained

Name Usage in PLC Systems