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GE Measurement Sentinel LCT4 User Manual

GE Measurement Sentinel LCT4
172 pages
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GE
Measurement & Control Flow
910-297 Rev. A
February 2014
Sentinel™ LCT4
User’s Manual

Table of Contents

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GE Measurement Sentinel LCT4 Specifications

General IconGeneral
BrandGE Measurement
ModelSentinel LCT4
CategoryMeasuring Instruments
LanguageEnglish

Summary

Preface

Information and Safety Paragraphs

Explains different types of informational notes and safety warnings.

Safety Issues

Highlights general safety responsibilities and area considerations.

Auxiliary Equipment

Discusses safety standards for operating auxiliary equipment.

Chapter 1. Features and Capabilities

1.1 Overview

Provides a general introduction to the flow meter.

1.1.1 Applications

Details the intended uses and industries for the meter.

1.1.2 Advantages

Lists the key benefits and unique features of the Sentinel LCT4.

1.1.3 Meter Components

Describes the physical parts that make up the Sentinel LCT4 system.

1.1.4 Marking and Labeling

Explains the information found on the system's tag plates.

1.2 Theory of Operation

Explains the underlying ultrasonic transit-time measurement principle.

1.2.1 Transit-Time Method

Details how the transit time technique works for flow measurement.

1.2.2 Transducers

Describes the function and replaceability of the ultrasonic transducers.

1.2.3 Multipath Design

Explains the use of multiple measurement paths for accuracy.

1.2.4 Flow Profile

Discusses the impact of flow profile on ultrasonic measurement accuracy.

1.2.5 Maximum and Minimum Flow

Provides tables for flow rate ranges based on pipe size.

1.3 Specifications

Lists detailed technical specifications for the system.

1.3.1 Operation and Performance

Details performance metrics like linearity, accuracy, and stability.

1.3.2 Meter Body

Covers meter body materials, flowcells, and flange ratings.

1.3.3 Electronics

Describes the electronic components, weight, dimensions, and inputs/outputs.

1.3.4 Custody Transfer Approvals

Lists approvals relevant for custody transfer applications.

1.3.5 Standards

Lists the standards the Sentinel LCT4 is designed in accordance with.

1.4 Maximum Allowable Operating Data

Specifies operational limits for temperature and pressure.

1.4.1 Operating and Storage Temperatures

Details the temperature ranges for operation and storage.

1.4.2 Operating Pressures

Lists maximum operating pressures based on material and flange class.

1.4.3 Weight

Provides dry weight specifications for the assembled unit.

1.4.4 Flowrates

Lists OIML approved minimum and maximum flow rates.

1.4.5 Allowable Fluids

Specifies the types of fluids the meter is suitable for.

1.5 Certification

Details various certifications like PED and CRN.

1.5.1 Pressure Equipment Directive (PED)

Information regarding the PED certification.

1.5.2 Canadian Registration Number (CRN)

Provides the CRN details for Canadian registration.

1.5.3 Custody Transfer Performance Approvals

Lists approvals specific to custody transfer performance.

1.6 List of Reference Drawings and Documentation

Lists relevant drawings and documentation for system installation and maintenance.

1.6.1 Wiring Diagrams

Lists available wiring diagrams for the electronics.

1.6.2 Outline and Installation Diagrams

Lists available outline and installation diagrams.

1.7 Disclaimer

Standard warranty and legal disclaimer.

1.8 Warnings and Cautions

Important safety warnings and precautions for operation.

Chapter 2. Installation

2.1 Installation Guidelines

General guidelines for safe and reliable system installation.

2.2 Bill of Materials

Lists the items included in the shipment.

2.3 Unpacking

Instructions for safely removing the system from its packaging.

2.4 Inspection

Procedures for inspecting components prior to installation.

2.5 Mechanical Installation

Covers the physical mounting and placement of the meter.

2.5.1 Location

Details requirements for selecting the installation location and straight pipe runs.

2.5.1 Installation Precautions

Important considerations before and during installation.

2.5.2 Lifting Instructions

Safe methods for lifting and handling the meter.

2.6 Installing the System

Step-by-step guide for physically installing the meter.

2.6.1 General Piping Rules

Recommendations for piping installation to ensure performance.

2.6.1a Installation Location

Specifics on choosing the installation site and straight pipe runs.

2.6.1b Straight Run Requirements

Defines required upstream and downstream straight pipe lengths.

2.7 Making Electrical Connections

Instructions for connecting power and signal wiring.

2.7.1 Removing the Covers

Steps for accessing the terminal boards by removing covers.

2.7.3 Wiring the Line Power

Detailed instructions for connecting the power supply.

2.7.4 Wiring the Serial Port

Guidance for connecting serial communication ports (RS232/RS485).

2.7.7 Wiring the 4-20mA Analog Input (Optional)

Instructions for connecting optional analog inputs.

2.7.9 Wiring the 4-20 mA Analog Output

Detailed instructions for wiring the analog output.

Chapter 3. General Programming

3.1 Introduction

Introduction to the programming features of the instrument.

3.2 Keypad Features

Overview of the keypad and its functions.

3.2.1 Indicator Lights

Explains the meaning of the various indicator lights.

3.3 Program Menu Options

Outlines the different menu categories for programming.

3.3.1 Channel Program

Allows configuration for individual physical channels.

3.3.2 Composite Program

For configuring composite channels and API corrections.

3.4 Unlocking and Locking

Details how to manage security levels and access.

3.4.1 Unlocking the Sentinel LCT4

Steps to unlock the display and user program.

3.5 Setting Security

Options for managing security settings like passcodes and timeouts.

3.5.1 Edit Passcodes

Allows modification of user and administrator passcodes.

3.6 Channel Programming

Configuration steps for individual channels.

3.6.1 Activating a Channel/Path/CHX (Status)

How to enable or disable measurement channels.

3.6.3 Entering Signal Parameters

Setting parameters affecting the transducer signal, like Zero Cutoff.

3.6.4 Entering Error Limits

Configuring limits for signals to detect errors.

3.7 Composite Programming

Programming for composite measurements and advanced features.

3.7.1 Entering Fluid Type

Selecting or defining fluid properties for accurate measurement.

3.8 Configuration

System-wide configuration settings like units, communication, and totals.

3.9 Inputs/Outputs

Configuration of analog outputs, frequency/totals, alarms, and slots.

3.9.1 Analog Output

Programming the 4-20 mA analog output signal.

3.9.2 Frequency/Totalizers

Configuring frequency and totalizer outputs.

3.9.3 Alarms

Setting up alarm conditions and their behavior.

3.10 Display

Customizing display settings like contrast and backlight.

3.11 Calibration of Analog Output

Procedure for calibrating the 4-20 mA analog output loop.

3.12 User Security

Managing user access levels and passcodes.

3.12.1 Edit Passcodes

Changing passcodes for different user levels.

3.13 Factory Status

Accessing and managing factory settings and information.

Chapter 4. MODBUS Communications

4.1 Introduction

Overview of MODBUS/RTU protocol support.

4.2 Setting Up MODBUS Communications

Step-by-step guide to configure MODBUS parameters.

Chapter 5. HART Communications

5.1 Introduction

Overview of HART communication capabilities.

5.2 Wiring the HART Interface

Diagrams for connecting a HART communication device.

5.3 Flowmeter Software Setup

Procedures for setting up HART communication via software or keypad.

5.4 Product Interfaces

Details on how the meter interacts with other devices.

5.4.1 Process Interface

Describes sensor input and actuator output channels.

5.5 Device Variables

Lists and explains the device variables available via HART.

Chapter 6. Maintenance

6.1 Calibration

Procedures for calibrating outputs and inputs.

6.1.1 Updating Sentinel LCT4 Instrument Software

Step-by-step guide to update the meter's firmware.

6.1.2 Checking the Meter Software

How to verify the installed software and option card versions.

6.1.3 Trimming 4-20 mA Loop Using the Keypad

Detailed procedure for trimming the analog output loop.

6.2 Hardware Maintenance and Inspection

Guidelines for inspecting and maintaining the physical components.

6.2.1 Servicing the Pipe Flange Interface

Instructions for maintenance of the pipe flange connections.

6.2.2 Servicing the Sensor Ports or Transmitter Interface

Procedures for servicing sensor ports and the transmitter interface.

6.3 Spare Parts

Information on ordering and replacing spare parts.

6.4 Installing Replacement Parts

Guidance on how to properly install replacement components.

Chapter 7. Troubleshooting

7.1 Introduction

Introduction to troubleshooting the Sentinel LCT4.

7.2 Error Codes

Lists and explains all error codes, their causes, and actions.

7.2.1 E0: No Error

Indicates no error condition is present.

7.2.2 E1: Low Signal

Addresses issues with poor ultrasonic signal strength.

7.2.3 E2: Soundspeed Error

Deals with soundspeed exceeding programmed limits.

7.2.4 E3: Velocity Range Error

Handles velocity readings outside the set limits.

7.2.5 E4: Signal Quality Error

Addresses issues with signal quality falling outside limits.

7.2.6 E5: Amplitude Error

Deals with signal amplitude exceeding programmed limits.

7.2.7 E6: Cycle Skip, Acceleration Error

Handles acceleration errors often caused by erratic flow.

7.2.8 E7: Analog Output Error

Addresses issues with the analog output signal being outside limits.

7.3 Displaying Diagnostic Parameters

How to view diagnostic parameters for troubleshooting.

7.4 Fluid and Pipe Problems

Troubleshooting issues related to the fluid and the installation pipe.

7.4.1 Fluid Problems

Discusses how fluid properties can affect measurement accuracy.

7.5 Transducer Problems

Troubleshooting issues related to transducers.

7.6 Audit Trail

Information on how the system logs events and changes.

7.6.1 Audit Log

Details what activities are recorded in the audit log.

7.6.3 Reading Audit Log Records

How to retrieve and view audit log data.

7.7 Uncertainty in Flow Rate for a Non-Insulated Meter

Discusses factors affecting flow rate uncertainty.

Appendix A. Menu Maps

A.1 List of Menu Maps

Lists the available menu flow diagrams in the appendix.

Appendix B. CE Mark Compliance and High Noise Areas

B.1 Introduction

Introduction to CE Mark and EMC/LVD directives.

B.2 EMC Compliance

Wiring modifications required for EMC compliance.

Appendix C. Service Record

C.1 Introduction

Explains the purpose of the service record.

C.2 Data Entry

Instructions for recording service data.