Gehl Z35 - 6 Contents; Safety

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1-1

SAFETY

Never attempt to operate or service this Excavator until you have first read

and understood all of the applicable Safety Instructions that are set forth in

this Manual.

The failure to comply with all relevant Safety Instructions could result in bodi-

ly injury.

Main Page

2 Safety Information4
3 Product Overview5
- Intended Uses5
- Break in Period5
- Conditions to Insure Compliance with EPA Emission Standards6
4 Operation License7
5 Ordering Replacement Parts and Service Call8
- Location of Machine Serial Number Plate8
- Location of Engine Serial Number Plate8
- Location of EPA Emission Control Plate8
- Ordering Replacement Parts and Service Calls9
- Table of Contents10
6 Contents15
Safety15
7 Basic Precautions16
8 Operating Precautions20
- Precautions before Starting the Engine20
- Precautions for Starting the Engine, Working and Parking22
- Precautions for Transportation27
- Precautions for the Battery28
- Precautions for Towing29
9 Precautions for Servicing31
- Precautions before Servicing31
- Precautions During Servicing33
10 Safety Messages (Warning Labels)37
- Location of Warning Labels37
Operation45
11 Identification of Important Parts46
- Overview of the Machine46
- Controls and Switches47
12 Description of Control Devices48
- Monitor48
- Switch51
- Control Levers and Pedals54
- Engine Hood B58
- Engine Hood Rear Cover59
- Storage Space for the Operation & Maintenance Manual59
- Windshield (for Cabin)60
- Operator's Seat62
- Ash Tray (for Cabin)63
- Headlight63
- Air Outlet (for Cabin)64
- Right Window Glass (for Cabin)64
- Cabin Side Door65
- Replenishment of Windshield Washer Fluid65
- Fuse66
- Power Outlet67
13 Operating Instructions68
- Checking before Starting the Engine68
- Starting up the Engine78
- Operating and Checking Instructions after Starting the Engine81
- Traveling83
- Steering87
- Stopping the Machine89
- Swinging the Upperstructure90
- Operating the Implements91
- Precautions for Operating the Implement92
- Precautions for Working95
- Precautions for Going up and down a Slope96
- Escaping from the Mud98
- Operations Using the Bucket99
- Handling Quick Coupler100
- Parking the Machine109
- Inspection Requirements after Completing Operation110
- Stopping the Engine111
- Inspection Requirements after Stopping the Engine112
- Locking112
- Handling the Rubber Track (for Rubber Track Type)113
- Handling Hydraulic P.T.O118
- Replacing the Bucket Without the Quick Coupler122
14 Transportation124
- Loading and Unloading the Machine124
- Precautions for Loading the Machine126
- Precautions for Transporting the Machine127
- Suspending the Machine128
15 Care and Service in Cold Weather130
- Preparing for Cold Weather130
- Precautions after a Day's Work132
- After Cold Weather Ends132
16 Long-Term Storage133
- Before Storing133
- Storing134
- Using the Machine Again134
17 Troubleshooting135
- Phenomena that Are Not Breakdowns135
- Towing136
- If the Battery Is Overdischarged137
- Troubleshooting138
18 Precautions for Servicing146
19 Basic Servicing Practices149
- Oils, Fuel, and Cooling Water151
- Electrical Equipment154
- Hydraulic System155
20 Consumables157
21 Fueling, Oiling and Greasing Based on Temperature Range158
- Fuel and Oil158
- Cooling Water158
22 Standard Tightening Torque for Bolts and Nuts159
- Required Tools159
- Torque Table160
23 Replacing Essential Parts Periodically161
24 Maintenance Table163
- Table of Service Time Intervals163
- Service Intervals When Using the Hydraulic Breaker167
25 Procedures for Maintenance168
- First Services168
- Nonperiodic Services169
- Checking before Start-Up183
- Maintenance Every 50 Service Hours191
- Maintenance Every 100 Service Hours192
- Maintenance Every 250 Service Hours193
- Maintenance Every 500 Service Hours198
- Maintenance Every 1000 Service Hours204
- Maintenance Every 2000 Service Hours207
Specifications and Dimensional Diagrams209
Optional Parts and Attachments215
27 General Precautions216
- Safety Precautions216
- Precautions for Mounting an Attachment (Implement)217
28 Optional Parts and Attachments219
29 Handling Air Conditioner (for Z35-5B Cabin)220
- Description of Lever and Switches for Air Conditioner220
- How to Use Air Conditioner221
- Maintenance, Inspection and Servicing of Air Conditioner223
30 Maintenance Log228

Gehl Z35 - 6 Contents; Safety

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