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GEISMAR STUMEC MC3 User Manual

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51 pages
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MC.
3
FROG AND SWITCH
GRINDER
Type
MC.3
ANGLAIS
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GEISMAR STUMEC MC3 Specifications

General IconGeneral
BrandGEISMAR STUMEC
ModelMC3
CategoryGrinder
LanguageEnglish

Summary

Chapter 1 - Safety

1.1 Foreword

Introduces the purpose of safety rules and user responsibility when operating the machine.

1.2 Instructions for Safety and General Use

Outlines training, skills, and workplace safety compliance for personnel using the equipment.

1.3 General Safety Instructions

Covers operator PPE, working environment, machine handling, and general safety precautions.

1.4 Special Safety Instructions

Details specific risks associated with the MC3 grinder and critical operating precautions.

Chapter 2 – Machine Description

2.1 General

Provides a general overview and basic information about the MC3 frog and switch point grinding machine.

2.2 Overview

Illustrates and identifies the main components and parts of the grinding machine with references.

2.3 Technical Characteristics

Lists detailed specifications including engine type, dimensions, noise, vibrations, and grinding wheel parameters.

2.4 Allocation of Loads

Shows the distribution of machine weight as a percentage for handling and transport operations.

2.5 Position of the Machine in the Gauge

Illustrates the machine's dimensions compared to standard track gauges.

Chapter 3 – Installation – Set-Up

3.1 Fitting the Grinding Wheel

Step-by-step instructions for safely installing and removing the grinding wheel assembly.

3.2 Initial Assembly

Instructions for re-assembling the machine's roller support unit after dismantling.

3.3 Putting the Machine on the Rails

Procedures for safely positioning the machine onto railway tracks using lifting or manual methods.

3.4 Fuel

Specifies the correct type of fuel and detailed procedures for filling the fuel tank safely.

3.5 Machine Inspection

Details essential pre-startup checks for mechanical integrity, safety equipment, and controls.

Chapter 4 – Operation

4.1.1 The Operator's Work Area

Specifies the allowed working zone for the operator, defined by rail gauge limits.

4.1.2 Starting and Stopping the Machine

Details the correct procedures for starting and stopping the machine's engine.

4.1.3 Machine Operation

Explains the stages and controls for performing the grinding operation in successive passes.

4.1.4 Taking the Machine Off the Rails

Describes procedures for safely removing the machine from the tracks via normal or emergency methods.

Chapter 5 – Servicing / Maintenance

5.1 Servicing

Covers general procedures for servicing, including engine, tools, cleaning, and lubrication.

5.2 Maintenance

Details preventive maintenance schedules and lists normal wear parts requiring periodic checks or replacement.

Chapter 6 – Modifications & Options

6.1 Optional Equipment

Describes various optional features and accessories available for the machine, such as anti-vibration handles and lighting.

Chapter 7 – Spare Parts Catalog

7.1 Drawings and Parts Lists

Provides references to diagrams and lists for identifying and ordering spare parts for the machine.

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