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DPL-25S
Genie DPL-25S Service Manual
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3
-
4
DPL-25S 30S • DPL-35S Super Series
P
ar
t
No.
40462
Section 3 - Scheduled Maintenance Inspections
September 2016
Dealer
service
suggested
Tools are
required
New parts
required
Table C
—
Complete all procedures in Table A and Table B
C-1
Inspect and Lubricate the Casters and Wheels
C-2
Inspect the Mast Assembly for Wear
C-3
Lubricate the Lifting Chains
C-4
Replace the Hydraulic Oil
C-5
Replace the Auxiliary Platform Lowering Batteries
MAINTENANCE TABLES
14
16
Table of Contents
Default Chapter
2
Introduction
2
From
3
Table of Contents
6
Specifications
10
Dpl-25S
10
Dpl-30S
10
Dpl-35S
10
Bolt Torque Specification
11
Scheduled Maintenance Inspections
12
Maintenance Inspection Report
16
Scheduled Maintenance Procedures
18
Inspect the Operator's and Responsibility Manuals
19
Inspect the Decals and Placards
19
Inspect for Damage, Loose or Missing Parts
19
Check for Hydraulic Leaks
20
Check the Auxiliary Platform Lowering Operation
20
Check the Platform Manual Lowering Operation
20
Inspect the Battery and Battery Charger - DC Models
21
Inspect the Columns for Damage
21
Check the Sequencing Cables
21
Check the Interlock System for Proper Operation
22
Test the Power and Function Controls
22
Inspect the Lifting Chains and Idler Wheels
23
Inspect the Breather Cap
23
Inspect the Electrical Wiring
24
Inspect All Welds
24
Check the Lifting Chain Adjustments
25
Check the Battery - DC Models
25
Clean and Lubricate the Columns
26
Test the Lifting Capacity
26
Test the Power-To-Platform Operation
27
Adjust the Sequencing Cables
27
Inspect for Proper Outrigger Length
28
Inspect and Lubricate the Casters
29
Inspect the Mast Assemblies for Wear
29
Lubricate the Lifting Chains
30
Replace the Hydraulic Oil
30
Replacing the Auxiliary Platform Lowering Batteries
31
Troubleshooting Flow Charts
32
Power Light will Not Turn on - AC Models
34
Power Light will Not Turn on - DC Models
36
Interlock Lights will Not Turn on
38
Machine will Not Lift - AC Models
41
Machine will Not Lift, but Power Unit will Operate - AC Models
44
Machine will Not Lift - DC Models
46
Machine will Not Lift, but Power Unit will Operate - DC Models
49
Machine will Not Lower - up Function Operates
51
Platform will Not Hold in up Position
53
Power Unit will Not Lift Rated Load
54
Auxiliary Platform Lowering will Not Operate
55
Electrical Legend
57
Hydraulic Legend
58
Electrical Schematic - DPL Super Series DC - All Models
60
(Before Serial Number DPL07-1499)
61
(After Serial Number DPL07-1498)
62
Electrical Schematic - DPL Super Series DC - CE Models
62
(After Serial Number DPL07-1498)
63
Electrical Schematic - DPL Super Series AC - All Models
66
(Before Serial Number DPL07-1499)
66
(From Serial Number DPL07-1499 to DPL07-1562)
68
(After Serial Number DPL07-1562)
70
Electrical Schematic - DPL Super Series AC - CE Models
70
Electrical Schematic - DPL Super Series AC - CE Models
71
(After Serial Number DPL07-1562)
71
Base Assembly
81
Interlocks
81
Platform Manual Lowering Cable
81
How to Check the Resistance of a Valve Coil
82
Ground Control Box
83
How to Test the Transformer - AC Models
83
How to Test the AC Contactor - AC Models
83
Hydraulic Power Units
85
Hydraulic Power Unit Components - AC Models
85
Hydraulic Power Unit Components - DC Models
87
How to Remove the Hydraulic Power Unit - AC Models
89
How to Remove the Hydraulic Power Unit - DC Models
89
How to Remove the Hydraulic Pump
90
How to Adjust the Pressure Relief Valve
91
How to Check the Resistance of a Valve Coil
92
How to Test the Motor Start Solenoid
92
Mast Assembly
93
How to Remove a Lift Cylinder
94
How to Remove a Mast Assembly
95
How to Adjust the Lifting Chains
98
How to Adjust the Glide Pads
98
How to Inspect the Lifting Chains
99
Platform
101
How to Remove the Platform
101
How to Test the Contactors
101
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Genie DPL-25S Specifications
General
Brand
Genie
Model
DPL-25S
Category
Lifting Systems
Language
English
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