Genie Z Series User Manual

Maintenance Manual April 2018
Programmed Maintenance Procedures
136 S
®
Booms • Z
®
Booms Part No. 1268489GT
P0-8
Kubota Engine Maintenance – Under 1000 Hours
Additional engine maintenance is required. Refer to the Programmed Maintenance Inspection Report for
the specific intervals that apply.
Required maintenance procedures and additional engine information are available in the manufacturer's
manuals. Refer to Specifications, Engine Operator and Maintenance Manuals.
This maintenance schedule applies to the following Kubota Engines:
Kubota D-1105-E3B Kubota D1105-E4B Kubota WG972 Kubota Z482-E
Kubota Engines
Hour Intervals
Procedure
∅ =
Not required
Daily 50 75 100 150 200 400 500 800
Coolant level - check
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Oil level - check
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Fuel hoses and clamp bands - check
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Engine oil - replace, Z482
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Fan belt tension and damage - check
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Battery electrolyte level - check
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Spark plug - check
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Air cleaner element - clean
(Replace the element after 6 times cleaning)
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Fuel filter (element type) - clean
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Oil filter cartridge - replace, Z482
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Oil filter cartridge - replace, D1105, WG972
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Engine oil - replace, D1105, WG972
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Radiator hoses and clamps - check
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Intake air line - check
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Fuel filter cartridge - replace
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Air cleaner element - replace
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Fan belt - replace
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Cleaning of water jacket (radiator interior)
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Removal of sediment in fuel tank
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Recharging battery
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Damage in electric wiring and loose connections - check
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅
Valve clearance - check
∅ ∅ ∅ ∅ ∅ ∅ ∅ ∅

Genie Z Series Specifications

General

Lift Capacity	500 lb (227 kg) to 660 lb (300 kg)
Gradeability	30%
Power Source	Diesel, Electric
Capacity	500 lb (227 kg) to 1, 000 lb (454 kg)
Drive System	4-wheel drive
Tire Type	Solid
Steering	2-wheel or 4-wheel