EXHAUST INSTALLATION #315547
WHEN INSTALLING THIS EXHAUST SYSTEM MAKE SURE TO USE PROPER SAFETY
PRECAUTIONS. USE JACK STANDS WHEN UNDER THE TRUCK, SET PARKING BRAKE, BLOCK
TIRES AND USE SAFETY GLASSES AND GLOVES.
DO NOT WORK WITH HOT PIPES!!!
SUGGESTED TOOLS
9/16”, 1/2” SOCKET & WRENCH, JACK STANDS, WD-40, HACKSAW OR SAWZALL
LAY OUT THE EXHAUST AND COMPARE PART NUMBERS WITH THE DRAWING
TO REMOVE STOCK EXHAUST,
CUT 13” FROM THE FRONT OF
THE MUFFLER, MEASURE
TOWARDS THE FRONT OF THE
VEHICLE. LEAVE ALL RUBBER
GROMMETS ON THE HANGER.
USE WD-40 TO AID IN THE
REMOVAL OF EXHAUST AND
HANGERS. SUPPORT THE
CATALITIC CONVERTER
BEFORE CUTTING.
SLIDE PASSENGER SIDE
HEADPIPE #A ONTO STOCK
HEADPIPE. INSERT WELDED
HANGER INTO RUBBER
GROMMET. NEXT INSTALL
DRIVERS SIDE HEADPIPE #B
ONTO STOCK HEADPIPE, USE
CLAMP #G TO SECURE BOTH
HEADPIPES, DO NOT TIGHTEN.
SLIDE MUFFLER #C ONTO
HEADPIPES 1-1/2” TO 2”.
USE A JACK STAND TO
SUPPORT MUFFLER.
MAKE SURE YOU HAVE A MINIMUM OF A 1” CLEARANCE AWAY FROM ALL RUBBER BRAKE
LINES, TIRES, SHOCKS, FUEL LINES, ETC.
NEXT, INSTALL BAND
CLAMP # H ONTO
MUFFLER INSERT HANGER
INTO RUBBER GROMMET.
USE BOLT KIT PROVIDED
FOR BAND CLAMP, DO
NOT TIGHTEN.
NEXT, INSTALL
OVERAXLE TAILPIPE
# D INTO MUFFLER
1-1/2”- 2”. USE CLAMP
# I TO SECURE PIPE TO
MUFFLER, DO NOT
TIGHTEN.
SLIDE EXIT PIPE # E
ONTO OVERAXLE
TAILPIPE INSERT
WELDED HANGER
INTO RUBBER
GROMMET. USE
CLAMP # I TO SECURE
PIPES TOGETHER. DO
NOT TIGHTEN. ROTATE
PIPE UNTIL LEVEL.
INSTALL YOUR
STAINLESS TIP TO
YOUR DESIRED LOOK,
THEN GO BACK AND
TIGHTEN ALL CLAMPS,
NUTS, AND BOLTS.