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Vyper 4WD 1100cc XY1100UE
gio Vyper 4WD 1100cc XY1100UE User Manual
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Service Manual
4×4
GIO
MOTORS
Vyper 4WD 1100cc
Vyper 4WD 1100cc
4 seater
2
Table of Contents
Table of Contents
44
Important Safety Precautions
3
Service Information
3
Conversion Table
4
Torque Specifications
5
Warning Labels
5
Tightening Torque
28
Troubleshooting
28
Regular Maintenance Table
45
Inspection & Maintenance
46
Shift Linkage Inspection / Adjustment
49
Air Filter Service
50
Steering Stem
51
Brake System
52
Wheels
53
Suspension System
55
Throttle Pedal Check
57
Cooling System
60
Trouble Shooting
61
Table of Contents
75
Chapter 1 Reading Instruction
77
Reading Method of Maintenance Instruction
77
Meaning of Marks and Abbreviations
78
Special Maintenance Tool
79
Chapter 2 Disassembly, Assembly and Maintenance
81
Timing Belt
81
Structure Diagram
81
Disassembly
82
Installation
85
Camshaft
88
Structure Diagram
88
Disassembly
89
Installation
91
Cylinder Head
96
Structure Diagram
96
Disassembly
97
Routine Inspection
98
Water Pump
104
Assembly
104
Cleanup
104
Disassembly
104
Routine Inspection
104
Structure Diagram
104
Oil Pump
105
Disassembly
105
Structure Diagram
105
Cleanup
106
Disassembly
107
Disassembly and Assembly of Engine Oil Pump
107
Structure Diagram
107
Routine Inspection
108
Installation
109
Disassembly of Oil Seal
110
Structure Diagram
110
Assembly
111
Assembly of Oil Seal
111
Disassembly
111
Inspection
111
Crank Connecting Rod Mechanism
113
Structure Diagram
113
Chapter 3 Table of Main Fit Clearance for SQR472 Engine
124
Chapter 5 Table of Main Fitting Torque for SQR472 Engine
127
Chapter 6 Positions on SQR472 Engine to be Lubricated
129
Chapter 7 Positions on SQR472 Engine to be Spread with Sealant
130
Table of Contents
131
Overhaul Info
132
Fuel Injector System Disassembly/ Installation
133
High Pressure Fuel Line Disassembly/ Installation
134
Throttle Body Disassembly/Installation
134
Fuel Injector Removal/Assembly
135
Front Wheel
138
Rear Wheel
151
Fuel Rail with Injector Assy Disassembly/Installation
135
11. Efi System of Sqr 472Engine
170
Default Chapter
173
The Basic Components of Electronic Control System
173
The SIMK-31ECU Module Input and Output Electrical Diagram
173
4、ECU Function Module Layout
176
5、Pin Output Definition ECU
177
Chapter 2 The Working Principle of Engine Management System Components
179
1, the Water Temperature Sensor
179
2, the Crankshaft Position Sensor
181
3, the Camshaft Position Sensor
183
4, the Throttle Body
185
5, Solar Term Door Position Sensor
185
6, Idle Speed Control Motor
187
7, Heated Oxygen Sensor
189
8, the Intake Air Temperature and Absolute Pressure Sensor
192
9, the Fuel Rail Assembly
194
10, the Fuel Injector
195
11, Carbon Canister Solenoid Valve
198
12, the Engine Control Unit (ECU)
200
13, Electric Fuel Pump
202
14, the Ignition Coil
204
15, Three Way Catalytic Converter
205
16, the Other Is Connected with ECU Signal
205
Chapter 3 Introduces the Function of Fault Diagnosis System
206
1, Control the Fault Lamp
206
3, Fault Code List
207
Chapter 4 Troubleshooting Diagnostic Process
210
Upstream Oxygen Sensor Heater Control Circuit Shorted to Ground (Fault Code P0031)
210
The Lower the Oxygen Sensor Heater Control Circuit Shorted to Ground (Fault Code P0037)
211
P0038)
212
Manifold Pressure Sensor Circuit Shorted to Ground (Fault Code P0107)
212
Manifold Pressure Sensor Circuit for the Power Supply Circuit (Fault Code P0108)
213
Coolant Temperature Sensor Circuit for the Power Supply Circuit (Fault Code P0118)
216
Coolant Temperature Sensor Circuit Discontinuity (Fault Code P0119)
217
Solar Term Door Position Sensor Circuit Shorted to Ground (Fault Code P0122)
217
Oxygen Sensor Circuit Fault (Fault Code P0130)
218
Solar Term Door Position Sensor Circuit for the Power Supply Circuit (Fault Code P0123)
218
Oxygen Sensor Circuit Output Voltage Is too High (Fault Code P0132)
219
Oxygen Sensor Circuit Output Voltage Is too Low (Fault Code P0131)
219
Oxygen Sensor Circuit Fault (Fault Code P0136)
220
The Oxygen Sensor Is Not Active (Error Code: P0134)
220
Oxygen Sensor Circuit Output Voltage Is too High (Fault Code P0138)
221
Oxygen Sensor Circuit Output Voltage Is too Low (Fault Code P0137)
221
Pump Primary Line Fault (Fault Code P0230)
222
The Oxygen Sensor Is Not Active (Fault Code P0140)
222
A Cylinder Injector Circuit Shorted to Ground (Fault Code P0261)
223
Coolant Temperature Sensor Circuit Shorted to Ground (Fault Code P0117)
216
A Cylinder Injector Circuit for the Power Supply Circuit (Fault Code P0262)
224
Two Cylinder Injector Circuit Shorted to Ground (Fault Code P0264)
224
Two Cylinder Injector Circuit for the Power Supply Circuit (Fault Code P0265)
225
Three Cylinder Injector Circuit Shorted to Ground (Fault Code P0267)
225
Three Cylinder Injector Circuit for the Power Supply Circuit (Fault Code P0268)
226
Four Cylinder Injector Circuit Shorted to Ground (Fault Code P0270)
227
Four Cylinder Injector Circuit for the Power Supply Circuit (Fault Code P0271)
227
Crankshaft Position Sensor Circuit Fault (Fault Code P0335)
228
Knock Sensor Fault (Fault Code P0325)
228
The Camshaft Position Sensor Fault (Fault Code P0340)
229
A Cylinder Ignition Coil Circuit Fault (Fault Code P0351)
229
Two Cylinder Ignition Coil Circuit Fault (Fault Code P0352)
230
Three Cylinder Ignition Coil Circuit Fault (Fault Code P0353)
230
Carbon Irrigation Control Valve (Open Circuit Fault Code P0444)
231
Four Cylinder Ignition Coil Circuit Fault (Fault Code P0354)
231
Carbon Irrigation Control Valve (Short Circuit Fault Code P0445)
232
The Speed Sensor Is Not Working Properly (Fault Code P0501)
232
The System Voltage Fault (Fault Code P0560)
233
Short Circuit of the Air Conditioning Evaporator Temperature Sensor Circuit (Fault Code P1536)
235
Cooling Fan Relay Line Fault (Fault Code P1624)
237
Brake Light Switch
252
Ignition Switch
256
4
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gio Vyper 4WD 1100cc XY1100UE Specifications
General
Brand
gio
Model
Vyper 4WD 1100cc XY1100UE
Category
Offroad Vehicle
Language
English
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