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Glentek SMB9675-1A-1-7700 User Manual

Glentek SMB9675-1A-1-7700
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INSTALLATION
&
OPERATION MANUAL
Model SMB9675-1A-1-7700
FADAL REPLACEMENT
SPINDLE DRIVE
MANUAL#: 9675-1035-000
REVISION: (A)
DATE: 9 Sep 2015
Fadal is a trademark of Fadal Machining Centers, we have no affiliation with Fadal or Mag IAS

Questions and Answers:

Glentek SMB9675-1A-1-7700 Specifications

General IconGeneral
Peak Output Current15 A
Control ModeTorque, Velocity, Position
FeedbackResolver
Command InterfaceAnalog, PWM
Communication InterfaceRS-232
Protection FeaturesOvercurrent, Overvoltage, Overtemperature

Summary

Chapter One: General

1.1 Overview

Provides a general description of the Glentek spindle drive, its technology, and operating modes.

1.2 Intended Application

Specifies the drive's intended use as a direct replacement for FADAL ENGINEERING VMC's.

1.3 Mode of Operation

Details how to configure the spindle drive's settings using an operation mode dial.

Chapter Two: Installing a Glentek Spindle Drive into a Fadal VMC

2.1 Removing the old drive

Step-by-step instructions for safely disconnecting and removing the existing spindle drive unit.

2.2 Mechanical Installation

Guidance on physically mounting and securing the new Glentek spindle drive unit.

2.3 Electrical Installation

Instructions for connecting power, control signals, and motor wiring to the new drive.

Chapter Three: Initialization and Power Up

3.1 Before Any Initialization

Outlines pre-power-up checks and initial setup requirements for the spindle drive.

3.2 Turning the Power On

Procedures for safely powering up the drive and verifying initial configuration.

3.4 Operating the Spindle

How to command and verify spindle operation, including direction and speed.

3.5 Pot Adjustments

Information on fine-tuning drive parameters using potentiometers for balance and signal gain.

3.6 Rigid Tap Test (Optional)

Procedure for testing the drive's rigid tap functionality using a specific program.

Chapter Four: Troubleshooting and Maintenance

4.1 Status Display Codes

Explains the meaning of various codes displayed on the drive's status indicator.

4.2 Maintenance

Describes routine maintenance tasks required for the spindle drive, focusing on fan inspection.

Chapter Five: Warranty, Factory Repair, and Safety

5.1 Warranty

Details Glentek's warranty policy, including coverage, limitations, and claim procedures.

5.2 Factory Repair

Procedure for returning a spindle drive unit to Glentek for repair or service.

5.3 Safety

Crucial safety precautions and warnings for operating and servicing the spindle drive equipment.

Appendix A - Spindle Drive Connections

A-1 Motor Power Connectors

Identifies pins and functions for the motor power and brake/regen resistor connections.

A-2 Controller I/O Connectors

Details pins and functions for load meter and other controller interface signals.

A-3 Encoder Input Connector

Specifies pin assignments and functions for encoder feedback signals from the motor.

A-4 Encoder Output Connector

Lists pin functions for the buffered encoder output signals.

A-5 Host (Serial Communication) Connector

Describes the RJ-45 connector used for PC communication and drive setup.

A-6 Power and Signal Wiring

Recommendations for appropriate wire sizing and types for power and signal connections.

Appendix B - Spindle Drive Connection Interface

B-1 Status Display

Explains the diagnostic 7-segment LED display used for determining drive operating condition.

B-2 Controller Input and Output Signals

Lists and describes signals connected to an external controller for drive operation.

B-3 Analog Input, Command Signal

Details the analog input for speed or current command signals, including schematics.

B-4 Controller Inputs/Outputs - Direction Control, WYE / DELTA, HIGH/LOW GAIN Inputs, ESTOP Input, and FAULT Output

Describes control signals for spindle operation modes like direction, gain, and emergency stop.

B-5 Encoder Feedback

Explains the pinout and functionality of the encoder feedback input port.

B-6 Encoder Output

Describes the buffered differential output signals provided for encoder feedback.

B-7 Load Meter Output

Details the analog output that indicates the motor's load current.

B-8 PC Interface

Information on the serial (RS-232) port for PC communication, setup, and control.

B-9 Power Input and Motor Output

Lists signal names and descriptions for power input and motor output connections.

Appendix C - Application Software

C-1 MotionMaestro

Introduction to Glentek's Windows-based software for spindle drive setup and tuning.

C-2 Installing MotionMaestro

Details the requirements and steps for installing the MotionMaestro software.

C-3 Communicating With the Spindle Drive or VFD Drive

Instructions for connecting a PC to the drive via serial port or USB adapter.

Drawings & Diagrams

Vector Drive Connection Diagram

Illustrates the internal connections and components of the vector drive unit.

Drawings & Diagrams

Spindle Motor Wiring Diagram

Shows the wiring configuration for the spindle motor, including junction box connections.

Drawings & Diagrams

Sensored Vector Command Input Control Diagram

Depicts the control logic for sensor-based vector command input to the drive.

Drawings & Diagrams

Sensored Vector Velocity Control Loop Diagram

Illustrates the closed-loop control logic for spindle velocity.

Drawings & Diagrams

Sensored Vector Current Control Loop Diagram

Shows the control logic diagram for spindle current regulation.