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GNB Flooded Classic series User Manual

GNB Flooded Classic series
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®
INSTALLATION
&
OPERATING
INSTRUCTIONS
SECTION 93.10 2016-07
A Division of Exide Technologies
A Division of Exide Technologies
A Division of Exide Technologies
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GNB Flooded Classic series Specifications

General IconGeneral
BrandGNB
ModelFlooded Classic series
CategoryCamera Accessories
LanguageEnglish

Summary

General Information

Safety Precautions

Receipt of Shipment

Concealed Damage

Examine cells for concealed damage, electrolyte staining, and container integrity shortly after receipt.

Electrolyte Levels

Check electrolyte levels upon receipt; avoid adding electrolyte unless plates are exposed to air.

Storage Prior to Installation

Storage Location

Store batteries indoors in a cool, clean, dry location, avoiding extreme temperatures.

Parts and Accessories

Check all packaged parts and accessories against the shipping invoice for completeness.

Storage Interval

Adhere to specified storage intervals for wet, fully-charged batteries to prevent plate sulfation.

Rack Assembly

Unpacking and Handling

Installation

Battery Location

Install batteries in a clean, cool, dry location, avoiding heat sources and direct sunlight.

Temperature

Maintain ambient temperature between 60°F and 90°F for optimal battery life and maintenance.

Temperature Variation

Ensure cell temperatures do not vary by more than 5°F within a series string for uniform performance.

Ventilation

Provide adequate ventilation to prevent explosive hydrogen gas concentration above 1%.

Placement of Cells

Position cells correctly on the rack, ensuring proper alignment and spacing between adjacent cells.

Connecting Cells

Completing Installation

Initial Charge

Constant Voltage Method

Use the constant voltage method for initial charging, adjusting voltage based on cell count and system limits.

Initial Charge - Electrolyte Levels

Electrolyte levels may rise during initial charge; do not remove electrolyte until returning to float charge.

Operation

Floating Charge Method

Maintain battery in a fully charged condition using a constant voltage charger and critical load circuits.

Float Charge - Float Voltages

Adjust charger to recommended float voltages based on specific gravity for optimal battery life.

Voltmeter Calibration

Calibrate voltmeters regularly to ensure accurate battery float voltage readings.

Recharge

Recharge batteries promptly after discharge, using the highest permitted voltage for faster recharge.

Equalizing Charge

Equalizing Frequency

Equalize when specific gravity or float voltage indicates non-uniformity or low charge state.

Equalizing Charge Method

Use constant voltage charging for equalizing, following specified voltages and durations based on cell type.

Equalizing Charge-Electrolyte Levels

Electrolyte levels may rise during equalizing charge; do not remove electrolyte until return to float.

Specific Gravity

Hydrometer Readings

Measure specific gravity using a hydrometer, ensuring proper float movement and reading at the electrolyte surface.

Correction for Temperature

Correct specific gravity readings for electrolyte temperature variations using specified factors.

Correction for Electrolyte Level

Account for electrolyte level changes due to evaporation or charging when evaluating specific gravity.

Specific Gravity Range

Understand the acceptable specific gravity range within a battery for satisfactory performance.

Cell Voltage Variation

Cell Voltage Variation Damp Covers

Damp cell covers can cause parasitic currents, affecting float current and voltage readings.

Cell Voltage - Temperature Correction

Correct cell voltages for temperature to accurately analyze string uniformity and avoid unnecessary equalizing.

Pilot Cell

Records

Water Additions

Water Purity

Use only approved or distilled water with specified limits for impurities for battery maintenance.

Tap Connections

Temporary Nonuse

Battery Cleaning

Styrene Acrylonitrile Containers with Acrylonitrile Butadiene Styrene Covers and PVC Containers and Covers

Clean cell jars and covers with a water-dampened cloth and neutralize electrolyte spills with baking soda solution.

Polycarbonate Containers and Covers

Clean polycarbonate cells with a water-dampened cloth and neutralize spills with baking soda solution.

Connections

Connection Resistance

Measure connection resistance to ensure electrical integrity, typically in the microhm range.

Retorquing Connections

Retorque connections annually or if resistance increases, but not if corrosion is present.

Connection Resistance Measurements

Follow specific measurement techniques for different connector hook-ups to obtain meaningful resistance values.

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