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Great Dane Super Surfer Series II GSKH2352S User Manual

Great Dane Super Surfer Series II GSKH2352S
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®
200036 REV. 04/11/2007
Super Surfer Series II
GSKH1848S, GSKH2352S, GSKH2561S
GSKW1948S, GSKW2352S, GSKA1948S
OPERATOR’S MANUAL
North American Version
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Great Dane Super Surfer Series II GSKH2352S Specifications

General IconGeneral
BrandGreat Dane
ModelSuper Surfer Series II GSKH2352S
CategoryLawn Mower
LanguageEnglish

Summary

Introduction

Special Messages

Highlights potential safety concerns, machine damage, and provides helpful operating/servicing info.

Product Identification

Section to record machine and engine model and serial numbers for service.

Safety Labels

Understanding The Machine Safety Labels

Explains the meaning of DANGER, WARNING, and CAUTION safety labels.

WARNING (A) HOT SURFACE

Indicates hot surfaces on the machine.

WARNING (B)

Advises keeping shields and guards in place to avoid belt injury.

DANGER (C)

Warns to stay clear of deck edge to avoid blade injury.

DANGER (D)

Warns to stay clear of deck edge and keep others away from blades/objects.

DANGER (E)

Prohibits operation without discharge chute or grass catcher.

DANGER (F)

Advises stopping mower when children are near and not mowing in reverse.

CAUTION: (G)

Instructs to read operator and safety instructions before operation.

SAFETY

Operator Training Required

Emphasizes the need for trained operators and reading manuals.

Preparation

Guidance on evaluating terrain, wearing protective gear, and inspecting the area.

Operating Safely

Instructions for safe operation, including fuel handling and checking controls.

SAFETY

Using a Spark Arrestor

Information on spark arrestor requirements, especially in California.

Checking Mowing Area

Advice on evaluating terrain and clearing the mowing area.

Parking Safely

Steps for safely parking the machine.

Rotating Blades are Dangerous

Safety precautions regarding rotating blades to prevent accidents.

SAFETY

Protect Children

Safety guidelines to protect children from mower hazards.

Avoid Tipping

Precautions to prevent machine tip-over on slopes.

Keep Riders Off

Prohibits carrying passengers on the machine.

Avoid High Pressure Fluids

Safety measures when dealing with hydraulic fluid under pressure.

Checking Wheel Hardware

Importance of checking wheel hardware tightness.

Wear Appropriate Clothing

Recommendations for wearing safety gear.

SAFETY

Maintenance and Storage

Guidelines for safe maintenance and storage procedures.

Prevent Fires

Safety measures to prevent fires.

Tire Safety

Safety precautions for servicing tires and rims.

Handling Fuel Safely

Safe practices for handling flammable fuel.

OPERATING

Handling Waste Product and Chemicals

Proper disposal of waste products and chemicals.

Operating Daily Operating Checklist

Pre-operation checks for safety and machine condition.

Avoid Damage to Plastic and Painted Surfaces

Tips to prevent damage to plastic and painted surfaces.

Operator Station Controls

Identification and function of controls on the operator station.

OPERATING

Mower Deck Controls

Controls related to the mower deck operation.

Mounting and Dismounting Machine Safely

Safe procedures for getting on and off the machine.

Raising and Lowering Thigh Pad

Instructions for raising and lowering the thigh pad.

Adjusting Mower Deck Cutting Height

Procedure for adjusting the mower deck cutting height.

OPERATING

Leveling Mower Deck

Steps for leveling the mower deck.

Checking Level (Side-to-Side)

Procedure to check the side-to-side level of the mower deck.

Adjusting Level (Side-to-Side)

Steps for adjusting the mower deck's side-to-side level.

OPERATING

Checking Level (Front-to-Rear)

Procedure to check the front-to-rear level of the mower deck.

Adjusting Level (Front-to-Rear)

Steps for adjusting the mower deck's front-to-rear level.

Checking and Adjusting Cutting Height

Procedure to check and adjust the overall cutting height.

Checking Overall Cutting Height

Procedure to check the overall cutting height of the mower deck.

OPERATING

Adjusting Mower Deck Anti-Scalp Wheels

Instructions for adjusting mower deck anti-scalp wheels.

Testing Safety Systems

Procedures to test the machine's safety systems.

Testing PTO Switch

Test procedure for the PTO switch.

Testing Park Brake Switch

Test procedure for the park brake switch.

Testing Neutral Switch (Start)

Test procedure for the neutral switch during start.

Testing Neutral Switch (Run)

Test procedure for the neutral switch during run.

OPERATING

Testing Operator Presence Switch

Test procedure for the operator presence switch.

Testing the Park Brake

Procedure to test the park brake functionality.

Using Park Brake

Instructions for locking and unlocking the park brake.

Using the PTO

Procedure for engaging and disengaging the PTO.

OPERATING

Using the Throttle

Instructions for operating the throttle lever.

Using the Hourmeter

Information on the hourmeter and its use for service intervals.

Using the Motion Control Levers

Explanation of motion control levers for steering, acceleration, deceleration.

Forward and Reverse Motion

Instructions for moving the machine forward and in reverse.

OPERATING

Forward

Procedure for moving the machine forward.

Reverse

Procedure for moving the machine in reverse.

Gentle Right Turn

Procedure for making a gentle right turn.

Sharp Left Turn

Procedure for making a sharp left turn.

Gentle Left Turn

Procedure for making a gentle left turn.

Sharp Right Turn

Procedure for making a sharp right turn.

OPERATING

Starting Engine

Step-by-step instructions for starting the engine.

Engaging Mower

Instructions for engaging the mower deck.

Stopping the Engine

Procedure for safely stopping the engine.

OPERATING

Using Pump Free-Wheel Valves

Instructions for using pump free-wheel valves for manual movement.

Transporting Machine on a Trailer

Guidelines for safely transporting the machine on a trailer.

Mowing Tips

General tips for effective and efficient mowing.

Mowing Travel Speeds

Recommendations for travel speeds based on conditions.

Dismounting to Inspect Mower

Safe procedure for dismounting the machine to inspect the mower.

SERVICE INTERVALS

Servicing Your Machine

General guidance on servicing the machine.

Servicing Engine

Reference to engine manufacturer's manual for engine service.

Break-In (After First 10 Hours)

Initial service checks after the first 10 operating hours.

Every 40 Hours

Maintenance tasks required every 40 operating hours.

Every 100 Hours

Maintenance tasks required every 100 operating hours.

Every 500 Hours

Maintenance tasks required every 500 operating hours.

Yearly

Annual maintenance tasks.

Service Lubrication Grease

Information on recommended grease and lubrication.

Lubricating Front Caster Spindles and Wheels

Procedure for lubricating caster spindles and wheels.

SERVICE ENGINE

Lubricating Deck Lift Pivot Points

Procedure for lubricating mower deck lift pivot points.

Lubricating Mower Deck Idler Pivot

Procedure for lubricating the mower deck idler pivot.

Lubricating Pump Idler Pivot

Procedure for lubricating the hydraulic pump idler pivot.

Lubricating Mower Deck Push Arms

Procedure for lubricating mower deck push arms.

Lubricating Mower Deck Spindles

Procedure for lubricating mower deck spindles.

Service Engine

General service information for the engine.

SERVICE ENGINE

Checking Engine Oil Level

Procedure for checking the engine oil level.

Changing Engine Oil and Filter

Procedure for changing engine oil and filter.

SERVICE ENGINE

Cleaning Engine Air Intake Screen and Fan

Instructions for cleaning the engine air intake screen and fan.

Checking and Cleaning Air Filter Elements

Procedure for checking and cleaning air filter elements.

Checking Spark Plug

Procedure for checking the spark plug.

Cleaning Engine Oil Cooler - Kohler Engines

Instructions for cleaning the engine oil cooler for Kohler engines.

Adjusting Carburetor

Information on carburetor adjustment.

Replacing Fuel Filter

Procedure for replacing the fuel filter.

SERVICE TRANSMISSION

Hydraulic Oil

Information on the type of hydraulic oil to use.

Checking Hydraulic Oil Level

Procedure for checking the hydraulic oil level.

Changing Hydraulic Oil and Filter

Procedure for changing hydraulic oil and filter.

SERVICE TRANSMISSION

Cleaning Hydraulic Oil Pump Cooling Fins

Instructions for cleaning hydraulic oil pump cooling fins.

Checking and Replacing Pump Traction Drive Belt

Procedure to check and replace the pump traction drive belt.

Removing Traction Drive Belt

Procedure for removing the traction drive belt.

SERVICE TRANSMISSION

Installing Traction Drive Belt

Procedure for installing the traction drive belt.

Checking and Adjusting Motion Control Linkages

Procedure to check and adjust motion control linkages.

Checking Transmission Tracking

Procedure to check transmission tracking.

Adjusting Transmission Tracking

Procedure to adjust transmission tracking.

SERVICE TRANSMISSION

Adjusting Motion Control Return to Neutral (RTN) Linkages

Procedure to adjust motion control return to neutral linkages.

Checking Transmission Tracking

Procedure to check transmission tracking.

Adjusting Transmission Tracking

Procedure to adjust transmission tracking.

Adjusting Forward and Reverse Speeds

Procedure to adjust forward and reverse speeds.

SERVICE STEERING & BRAKES

Adjusting Park Brake

Procedure to adjust the park brake.

Testing Park Brake

Procedure to test the park brake.

Adjust Neutral Switch

Procedure to adjust the neutral switch.

SERVICE MOWER

Removing and Installing Mower Deck Shield

Procedure for removing and installing the mower deck shield.

Adjusting Drive Belt Tension

Procedure to adjust the mower deck drive belt tension.

Replacing Mower Deck Drive Belt

Procedure to replace the mower deck drive belt.

SERVICE MOWER

Installing Mower Deck Drive Belt

Procedure for installing the mower deck drive belt.

Checking for Bent Mower Blades

Procedure to check for bent mower blades.

SERVICE MOWER

Checking and Replacing Mower Blades

Procedure to check and replace mower blades.

Replacing Mower Blades

Procedure for replacing mower blades.

Sharpening Blades

Instructions for sharpening mower blades.

SERVICE ELECTRICAL

Balancing Blades

Procedure for balancing mower blades.

Service the Battery Safely

Safety precautions for servicing the battery.

SERVICE ELECTRICAL

Checking the Battery (Sealed Batteries)

Checks for sealed batteries, including cleaning terminals.

Removing and Installing Battery

Procedure for removing and installing the battery.

Cleaning Battery and Terminals

Instructions for cleaning battery terminals.

Using Booster Battery

Safety precautions for jump-starting a vehicle.

SERVICE MISCELLANEOUS

Filling Fuel Tank

Instructions for safely filling the fuel tank.

SERVICE MISCELLANEOUS

Removing and Installing Rear Drive Wheels

Procedure for removing and installing rear drive wheels.

Removing and Installing Front Caster Wheels

Procedure for removing and installing front caster wheels.

Tightening Rear Drive Wheel Hardware

Procedure for tightening rear drive wheel hardware.

SERVICE MISCELLANEOUS

Checking Tire Pressure

Procedure for checking and adjusting tire pressure.

Servicing Caster Wheel Roller Bearings

Procedure for servicing caster wheel roller bearings.

Cleaning and Repairing Plastic Surfaces

Guidelines for cleaning and repairing plastic surfaces.

TROUBLESHOOTING

Cleaning and Repairing Metal Surfaces

Procedures for cleaning and repairing metal surfaces.

Repairing Minor Scratches (surface scratch)

Steps to repair minor surface scratches on painted surfaces.

Repairing Deep Scratches (bare metal or primer showing)

Steps to repair deep scratches showing bare metal or primer.

Engine

Troubleshooting common engine problems.

TROUBLESHOOTING

Electrical System

Troubleshooting common electrical system issues.

Park Brake

Troubleshooting park brake issues.

Steering

Troubleshooting steering problems.

STORAGE

Storing Safety

Safety precautions for storing the machine.

Preparing Machine for Storage

Steps to prepare the machine for storage.

Preparing Fuel and Engine For Storage

Instructions for preparing fuel and engine for long-term storage.

ASSEMBLY

Check Hydraulic Oil Level

Procedure for checking the hydraulic oil level.

Check Engine Oil Level

Procedure for checking the engine oil level.

SPECIFICATIONS

Connect Battery

Instructions for connecting the battery.

Check Mower Deck Level

Check mower deck level after assembly.

Check Machine Safety Systems

Perform safety system checks.

Engine

Engine specifications.

Drivetrain

Drivetrain specifications.

Electrical System

Electrical system specifications.

GETTING QUALITY SERVICE

Service Literature

Information on ordering service literature.

Parts

Information on using Great Dane quality parts.

Great Dane Quality Continues with Quality Service

Process for handling questions and problems with Great Dane support.

Part Numbers

List of part numbers for common items.

SERVICE MISCELLANEOUS

Wiring Schematics

Wiring diagrams for the machine.

SERVICE MISCELLANEOUS

Kawasaki Wiring Schematics

Wiring diagrams specific to Kawasaki engines.

SERVICE MISCELLANEOUS

Hydraulic Schematics

Hydraulic system schematics.

MAIN FRAME, TRACTION DECK, CONSOLE AND OPC PLATFORM

Main Frame, Traction Deck, Console and OPC Platform

Exploded view and part list for the main frame assembly.

DRIVE CONTROLS AND LINKAGE

Drive Controls and Linkage

Diagram and part list for drive control linkage.

PARK BRAKE

Park Brake

Diagram and part list for the park brake system.

HYDROSTATIC PUMP DRIVE AND PTO

Hydrostatic Pump Drive and PTO

Diagram and part list for hydrostatic pump drive and PTO.

HYDROSTATIC COMPONENTS

Hydrostatic Components

Diagram and part list for hydrostatic components.

HYDRAULIC SCHEMATIC

Hydraulic Schematic

Schematic diagram of the hydraulic system.

PLATFORM COMPONENTS

Platform Components

Diagram and part list for platform components.

FUEL TANK AND LINES

Fuel Tank and Lines

Diagram and part list for the fuel tank and lines.

KOHLER ENGINE AND RELATED COMPONENTS

KOHLER Engine and Related Components

Diagram and part list for Kohler engine components.

KAWASAKI ENGINE AND RELATED COMPONENTS

KAWASAKI ENGINE AND RELATED COMPONENTS

Diagram and part list for Kawasaki engine components.

KOHLER LOGIC SCHEMATIC

KOHLER Logic Schematic

Electrical logic schematic for Kohler engines.

KAWASAKI LOGIC SCHEMATIC

Kawasaki Logic Schematic

Electrical logic schematic for Kawasaki engines.

BATTERY, ELECTRICAL HARNESS AND COMPONENTS

Battery, Electrical Harness and Components

Diagram and part list for battery and electrical harness.

CASTER WHEELS AND REAR WHEELS

Caster Wheels and Rear Wheels

Diagram and part list for caster and rear wheels.

MOWER DECK LIFT LINKAGE

Mower Deck Lift Linkage

Diagram and part list for mower deck lift linkage.

MOWER DECK

Mower Deck

Diagram and part list for the mower deck assembly.

MOWER DECK SPINDLES

Mower Deck Spindles

Diagram and part list for mower deck spindles.

LABELS AND DECALS

LABELS AND DECALS

Illustration and identification of various labels and decals on the machine.

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