Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Machine Differences ...................................... 2
Manual Accuracy ........................................... 2
Identification (G1066R) .................................. 3
Identification (G1066Z) .................................. 4
Identification (G1079R) .................................. 5
Controls & Components ................................. 6
Machine Data Sheet (G1066R) ..................... 9
Machine Data Sheet (G1066Z) .................... 11
Machine Data Sheet (G1079R) ................... 13
SECTION 1: SAFETY ..................................... 15
Safety Instructions for Machinery ................ 15
Additional Safety for Drum Sanders ............ 17
SECTION 2: POWER SUPPLY ...................... 18
SECTION 3: SETUP ....................................... 20
Needed for Setup ......................................... 20
Unpacking .................................................... 20
Inventory ...................................................... 21
Site Considerations ...................................... 21
Lifting & Placing ........................................... 22
Anchoring to Floor (G1079R)....................... 22
Assembly ..................................................... 23
Dust Collection ............................................. 24
Test Run ...................................................... 25
Recommended Adjustments ........................ 26
Tightening Belts ........................................... 26
Disabling & Locking Switch (G1079R) ......... 27
SECTION 4: OPERATIONS ........................... 28
Operation Overview ..................................... 28
Stock Inspection and Requirements ............ 29
Choosing Sandpaper ................................... 29
Sanding Tips ................................................ 30
Sanding ........................................................ 31
Setting Depth of Cut .................................... 31
Setting Conveyor Speed (G1066Z) ............. 32
Monitoring Sanding Load (G1066Z) ............ 32
Installing/Replacing Sandpaper (G1066R/
G1079R) ...................................................... 33
Installing/Replacing Sandpaper (G1066Z) ... 34
SECTION 5: ACCESSORIES ......................... 35
SECTION 6: MAINTENANCE ......................... 37
Schedule ...................................................... 37
Cleaning ....................................................... 37
Lubrication ................................................... 37
SECTION 7: SERVICE ................................... 38
Troubleshooting ........................................... 38
Aligning Drums............................................. 40
Adjusting Pressure Rollers .......................... 42
Adjusting Conveyor Belt Tension................. 43
Adjusting Dust Scoop .................................. 44
Tensioning/Replacing V-Belts ...................... 45
Replacing Bearings ...................................... 47
SECTION 8: WIRING ...................................... 48
Wiring Safety Instructions ............................ 48
G1066R Electrical Components .................. 49
G1066R Wiring Diagram .............................. 50
G1066Z Electrical Components ................... 51
G1066Z Wiring Diagram .............................. 52
G1079R Electrical Components .................. 53
G1079R Wiring Diagram .............................. 54
SECTION 9: PARTS ....................................... 55
G1066R Stand & Table Elevation ................ 55
G1066R Conveyor Belt & Table .................. 56
G1066R Drum & Roller Mechanism ............ 57
G1066Z Stand & Table Elevation ................ 60
G1066Z Conveyor Belt & Table ................... 61
G1066Z Drum & Roller Mechanism ............. 62
G1079R Stand & Table Elevation ................ 65
G1079R Conveyor Belt & Table .................. 66
G1079R Drum & Roller Mechanism ............ 67
WARRANTY & RETURNS ............................. 73