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General| Number of Buckles | 4 |
|---|---|
| Number of Folding Plates | 4 |
| Max Sheet Size | 70 x 100 cm |
| Min Sheet Size | 140x180 mm |
| Power Supply | 380V, 50Hz |
Essential information for operation and assembly personnel, covering machine functions, safety devices, and residual risks.
Details the machine's purpose, operation drawing leaflets from the pile, and safety restrictions.
Describes different configurations of the FA21 Cartonac 2000-2, including pocket count and table options.
Highlights key design aspects like solid construction, low-noise belt drive, and format capabilities.
Lists optional features such as extended folding pockets, code readers, and all-round covers.
Describes specific configurations like automatic drive or operation without a folding mechanism.
General safety regulations, operator qualifications, and procedures for safe machine operation.
Provides a visual overview of machine components and their numbering for identification.
Explains the operational principle, leaflet removal via suction roller, and feed table setup.
Details the importance of protective covers, doors, and ensuring all components are fitted.
Lists specifications for sheet formats, folding performance, drive options, pneumatics, and dimensions.
Provides data on paper properties like surface weight, fiber direction, and air permeability for optimal performance.
Offers guidance on handling paper, preventing static charging, and storage conditions.
Outlines safety precautions for handling, setting up, and storing the machine, emphasizing authorized personnel.
Provides a step-by-step guide for unpacking, cleaning, mounting, and connecting the folding machine.
Explains the different gear ratios and how to change them for various format lengths.
Details the function and connection of solenoid valves used for separating, blast, and suction air.
Covers the drive belt system, its maintenance, and how to alter the drive belt and correct its length.
Outlines the essential checks to perform after setup and before commissioning to ensure proper operation.
Crucial safety guidelines for operating the machine, emphasizing proper setup and post-fault procedures.
Advice on handling thick/thin papers and adjusting settings for paper grain direction.
Guidance on positioning the paper stack, using the table roller, and adjusting for angled folds.
Details the standard and extended feed tables, pusher adjustments, and stop pin placement.
Instructions on opening/closing suction roller closing rings based on format width and handling sub-stacks.
Explains how to reset and set suction air timing using the control shaft and scale for leaflet removal.
Describes how to set separating air activation times using the control shaft and scale to separate leaflets.
Details how blast air is activated to ensure reliable leaflet withdrawal and how to adjust timing.
Instructions for setting the suction roller position and adjusting the distance for optimal leaflet removal.
Explains the function of holding-down segments and how to adjust them for straight paper withdrawal.
Describes the function of eccentric balancing weights for compensating machine movements.
Explains the pocket folding mechanism principle and how sheets are transported and folded.
Details the buckle folding principle, loop formation, and sheet transport through pockets.
Provides diagrams showing roller arrangements for 4-pocket and 6-pocket machines from different views.
Lists various fold types (P1-P8) with roller spacing and sheet stop settings for different paper thicknesses.
Explains how to adjust folding rollers using automatic or digital display elements for format changes.
Covers the installation and removal of grooving and belt shafts, including important notes on handling.
Details the procedure for format adjustment per pocket and replacing pockets with sheet shunts.
Explains the function of guide units and holding-down guides for precise leaflet intake.
Addresses common issues like imperfect leaflet separation, misfeeds, and stuck leaflets with causes and remedies.
Emphasizes that maintenance must be done by authorized personnel and the machine must be switched off and secured.
Provides instructions on cleaning the machine, especially folding rollers, and recommends specific cleaning agents.
Lists maintenance intervals for lubrication, cleaning, and checking belt tensions.
Step-by-step instructions for replacing the drive belt, including tensioning and alignment.
Details the procedure for removing the feed table, emphasizing safety and proper reassembly.
Provides instructions for replacing folding rollers, including removing tension springs and bearings.
Explains the process for removing and installing grooving shafts, noting the need to hold them during tension spring removal.
Describes how to remove and install belt shafts, noting their securement with threaded bolts.
Specifies essential details to include when ordering spare parts, such as machine number and part number.
Clarifies that lists are valid for all FA21 Cartonac 2000-2 variants and provides notes on assembly variations.
Lists toothed belts and drive belts for machines without a change-over gear, categorized by table plate length.
Lists toothed belts and drive belts for machines with a change-over gear, categorized by gear ratio and table plate length.
Details the different types of folding pockets and their associated parts, including quantity information.
Provides an exploded view and parts list for the suction roller and crankshaft assembly.
Lists parts for different handwheel shaft versions, including those with mechanical or solenoid valves.
Shows the components of the friction unit, including cover plates, intermediate pieces, and separating rakes.
Provides exploded views and parts lists for intermediate shafts ZW1 and ZW2.
Details assemblies for combination folding rollers, including those with and without bearings.
Lists assemblies for grooving shafts and belt shafts, including different versions and bearing configurations.
Provides parts lists and diagrams for folding rollers used in 4-pocket and 6-pocket machines.
Lists components for grooving and belt shafts, including different versions and bearing types.
Details the parts for grooving shaft tools, including shafts, scales, rubber rollers, and groove tools.
Lists components for the WOM belt transfer system, including standard and extended versions.
Specifies essential details for ordering spare parts, such as machine number and type.
Clarifies that lists are valid for all FA21 Cartonac 2000-2 variants and notes on assembly variations.
Lists components for standard, 450mm, and 600mm table plates used on FA21/4 and FA21/6 machines.
Lists parts for the left and right machine sides, including bearings, springs, and rollers.
Details components for the delivery side, distinguishing between mechanical and electrical valve control versions.
Lists parts for the control shaft, including those for machines with and without change-over gears.
Lists all components for the paper ejection device, such as axles, levers, cylinders, and solenoid valves.
Lists parts for folding pockets, including standard and long versions for T1, and T2-T4/T2-T6 pockets.
Provides pneumatic diagrams for FA21 versions with mechanical and solenoid valves, including timing values.
