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Hach Ultra ORBISPHERE 510 User Manual

Hach Ultra ORBISPHERE 510
144 pages
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Operator Manual
ORBISPHERE 510/511/512
Revision G - 05/11/2008

Table of Contents

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Hach Ultra ORBISPHERE 510 Specifications

General IconGeneral
Power Supply100-240 VAC, 50/60 Hz
Protection ClassIP65
ParameterDissolved Oxygen
Accuracy±1% of reading
Operating Temperature0 to 50 °C
Outputs4-20 mA

Summary

Product Recycling Information

Product Disposal

Restriction of Hazardous Substances (RoHS)

1 Installation

1.1 Unpacking

Unpacking the instrument and accessories from the box and packing material.

1.2 Installation Check List

List of actions to complete the instrument installation process.

1.3 Wall Mount and Pipe Mount Instruments

Instructions for mounting the instrument on walls or pipes.

1.3.1 Instrument Dimensions

Provides overall dimensions for wall/pipe mount instrument models.

1.3.2 Wall Mounting

Step-by-step guide for physically mounting the instrument on a wall.

1.3.3 Pipe Mounting

Step-by-step guide for physically mounting the instrument on a pipe.

1.3.4 Connection Panel (bottom of instrument)

Details on accessing and connecting via the bottom connection panel.

1.3.4.1 Cable Protection Shield

Procedure to lower and remove the cable protection shield.

1.3.4.2 Front Panel Door

Instructions on how to open and secure the instrument's front panel.

1.4 Panel Mount Instrument

Instructions for mounting the instrument in a panel.

1.4.1 Instrument Dimensions

Provides overall dimensions for panel mount instrument models.

1.4.2 Mounting

Step-by-step guide for installing the instrument into a panel.

1.4.3 Connection Panel (bottom of instrument)

Details on accessing and connecting via the bottom connection panel.

1.5 Portable Table Instrument

Instructions for setting up the portable instrument.

1.5.1 Instrument Dimensions

Provides overall dimensions for portable instrument models.

1.5.2 Mounting

Instructions for placing and positioning the portable instrument.

1.5.3 Connection Panel (bottom of instrument)

Details on accessing and connecting via the bottom connection panel.

1.6 Connectors Assembly Instructions

Instructions for assembling and wiring connectors.

1.6.1 Cable Gland Wiring Instructions

Detailed steps for wiring cables through waterproof cable glands.

1.6.2 Ethernet Connector (table version)

Procedure for attaching an Industrial Ethernet cable to the connector.

1.6.3 USB-B Client Adapter Cable

Information on the supplied cable for connecting the instrument to a PC.

1.7 Connection to Mains Power Supply

Instructions for connecting the instrument to the power supply.

1.7.1 Power Supply Unit (portable instrument)

Details on the external power supply unit for portable instruments.

1.7.2 Power Supply Connection (low voltage instruments)

Instructions for connecting low voltage instruments to mains power.

1.7.3 Power Supply Connection (high voltage instruments)

Instructions for connecting high voltage instruments to mains power.

1.8 Connections to Electronic Boards

Details on connecting cables to the instrument's electronic boards.

1.8.1 Sensor Cable

Information on connecting sensor cables to the instrument.

1.8.2 Electronic Boards Connectors

Procedure for connecting and disconnecting electronic board connectors.

1.8.3 Main Board Connections

Details on the connections available on the main board.

1.8.4 Measurement Board

Information on EC and TC measurement boards and connectors.

1.9 Set Measurement Alarm Relays

Instructions on how to configure measurement alarm relays.

1.10 Sensor Installation

Instructions for installing EC and TC sensors.

1.10.1 EC Sensors

Refer to the manual for EC sensor installation, servicing, and maintenance.

1.10.2 TC Sensors

Refer to the manual for TC sensor installation, servicing, and maintenance.

2 User Interface

2.1 Instrument

Overview of the instrument's user interface elements.

2.2 Touch Screen

Details on the 320x240 pixel color touch screen interface.

2.2.1 Function Keys on the Header Bar

Explanation of the function keys available on the header bar.

2.2.2 Special Function Keys on Portable Instruments

Description of special function keys for portable instrument versions.

2.2.3 Menu Navigation

Guide to navigating through the instrument's menus and submenus.

2.2.4 Rolling List

Explanation of the rolling list selection mechanism.

2.2.5 Virtual Keyboard

Details on using the on-screen virtual keyboard for input.

2.2.6 Identification and Authorization Level

Procedure for user identification and setting authorization levels.

2.2.7 Warning Windows

Explanation of warning messages displayed during instrument operation.

2.3 Main Menu Structure

Overview of the instrument's main menu structure and submenus.

3 View Menu

3.1 Selection of the View Style

Options for selecting between Numeric, Diagnostic, and Statistic views.

3.1.1 Numeric View

Displays numeric measurement values, trends, and temperature.

3.1.2 Diagnostic View

Provides information useful for troubleshooting instrument issues.

3.1.3 Statistic View

Offers statistical data for process analysis and quality management.

3.2 Configuration of the View Styles

Parameters for customizing the appearance and content of view styles.

3.2.1 Numeric View Configuration

Settings to customize the numeric view display parameters.

3.2.2 Statistic View Configuration

Settings for configuring the statistic view parameters.

3.2.3 Diagnostic View Configuration

Settings for configuring the diagnostic view parameters.

4 Measurement Menu

4.1 Instrument Configuration

Configuration settings for the instrument's measurement mode.

4.1.1 TPO or TPA Calculation (portable instrument)

Enabling and configuring TPO/TPA calculation for portable instruments.

4.1.2 Continuous Mode vs Sample Mode (portable instrument)

Selecting between continuous and sample measurement modes.

4.1.3 Continuous or Sample Mode Selection

Selecting the measurement mode (continuous or sample).

4.2 Measurement Configuration

Configuration settings for the EC and TC sensors.

4.2.1 EC Sensor

Configuration parameters specific to the EC sensor.

4.2.2 TC Sensor

Configuration parameters specific to the TC sensor.

4.2.3 Measurement Alarms Configuration

Setting thresholds and parameters for measurement alarms.

4.2.4 Measurement Filter Configuration

Configuring filters to flatten measurement curves and reduce noise.

4.2.5 Advanced Configuration

Advanced settings for EC and TC sensors.

4.2.6 Interferences Configuration

Configuring corrections for interfering gases in measurements.

4.3 Measured Data Storage

Adjusting parameters for recording and storing measurement data.

5 Calibration Menu

5.1 Definitions

Defines the types of calibration performed on the instrument.

5.2 EC Gas Sensor Calibration

Procedure for calibrating EC gas sensors.

5.2.1 Calibration of the Measured Gas

Steps to calibrate the sensor to the gas being measured.

5.3 TC Gas Sensor Calibration

Procedure for calibrating TC gas sensors.

5.3.1 Calibration of the Measured Gas

Steps to calibrate the TC sensor to the gas being measured.

5.4 Calibration Errors (EC and TC sensors)

Information on common calibration errors and their causes.

5.5 Interference Calibration (EC sensor)

Calibrating for hydrogen interference in EC sensors.

5.6 Interference Calibration (TC sensor)

Calibrating for interfering gases in TC sensors.

5.7 Barometric Pressure Calibration

Procedure for calibrating the instrument's barometric pressure sensor.

5.8 External Pressure Calibration (optional sensor)

Methods for calibrating the optional external pressure sensor.

5.9 Calibration Reports

Details on how calibration reports are generated and what they contain.

6 Inputs/Outputs Menu

6.1 Configure Snooze

Configuring the snooze function for alarms.

6.2 View Inputs/Outputs

Checking the actual state of alarm relays and analog outputs.

6.3 Relays

Information on measurement alarm relays and system alarm relays.

6.3.1 Relays Configuration

Configuring measurement and system relays with standard or custom events.

6.3.2 Test Channel Relays

Manually activating measurement alarm relays for testing.

6.3.3 Test System Relay

Manually activating the system alarm relay for testing.

6.4 Analog Outputs

Configuration and behavior of the instrument's analog output channels.

6.4.1 Instrument Configuration

Setting the analog output range and event indication modes.

6.4.2 Channel Configuration

Configuring the measurement type and output characteristics for each channel.

6.4.3 Calibration of the Analog Outputs

Procedure for calibrating the instrument's analog output signals.

6.4.4 Direct Test

Testing the calibration of analog outputs by comparing values.

6.4.5 Characteristics Test

Testing correct operation of peripherals connected to analog outputs.

6.5 Analog Output Characteristics

Setting the characteristics of analog outputs (Mono Linear, Tri Linear).

6.5.1 “Mono Linear” Analog Output

Configuration settings for the Mono Linear analog output characteristic.

6.5.2 “Tri Linear” Analog Output

Configuration settings for the Tri Linear analog output characteristic.

6.5.3 “None” Analog Output

Setting the analog output to 'None' disables output and reduces power.

7 Communication Menu

7.1 RS-485 Simple Mode Configuration

Configuring the instrument for RS-485 simple mode communication.

7.1.1 Data Available

Details on the format of data available for RS-485 communication.

7.1.2 Example of Use

Practical example demonstrating RS-485 communication setup.

7.2 PROFIBUS-DP Communication (optional)

Instructions for configuring PROFIBUS-DP communication.

7.2.1 Installation

Steps for installing the PROFIBUS-DP module and related files.

7.2.2 Input/Output Data

Details on PROFIBUS-DP input/output data formatting.

7.3 USB-A Port (host)

Using the USB-A port for exporting or importing data.

7.4 HTTP/TCP-IP

Enabling and configuring HTTP/TCP-IP for web-based data access.

7.4.1 Overview

Overview of the HTTP/TCP-IP web server functionality.

7.4.2 PC Interface

Accessing instrument data via a web browser on a PC.

7.5 Data File Transfer Through the USB Port

Procedure for transferring data files via the USB port.

7.5.1 PC Software Installation

Instructions for installing necessary PC software for data transfer.

7.5.2 Microsoft ActiveSync® Configuration

Steps for configuring Microsoft ActiveSync® for instrument connection.

7.5.3 Upload Report Files

Process for uploading and converting report files from the instrument.

8 Security Menu

8.1 Access Rights Management

Managing user IDs, passwords, and access levels.

8.2 Configure Security

Setting up security parameters like session time and user logging.

8.3 User Management

Adding, editing, or deleting registered instrument users.

8.4 User Action Log File

Details on the user action log file and its contents.

9 Products Menu

9.1 Overview

Overview of saving, using, and transferring product configurations.

9.1.1 Select Product

Selecting a product from the list for analysis or modification.

9.1.2 Modify Product

Modifying existing product configurations, including gas selection.

10 Global Configuration Menu

10.1 Overview

Overview of saving and using instrument configurations.

10.1.1 Save

Saving the current instrument configuration settings.

10.1.2 Select

Selecting a previously saved instrument configuration.

11 Services Menu

11.1 Sensor Diagnostics

Tools for diagnosing sensor status and calibration/service timers.

11.1.1 Calibration Timer

Checking when the next sensor calibration is due.

11.1.2 Service Timer

Checking when the next sensor service is due.

11.1.3 Null Current Measurement (EC sensor only)

Diagnostic tool for checking EC sensor's null current measurement ability.

11.1.4 Gas/Temperature (EC sensor process)

Checking EC measurement board ability for currents and temperatures.

11.1.5 Gas/Temperature (TC sensor process)

Checking TC measurement board ability for currents and temperatures.

11.1.6 Amplifiers (TC sensor only)

Displaying measured values for V2 and V3 with recommended values.

11.2 Language Selection

Selecting the instrument's display language.

11.3 Clock

Setting the instrument's actual time and date.

11.4 Screen

Screen adjustment and calibration options.

11.4.1 Screen Calibration

Adjusting click positions on the touch screen display.

11.4.2 Screen Contrast

Adjusting the brightness and contrast of the display.

11.5 Buzzer

Configuring instrument sounds, including touch sounds and alarms.

11.6 Board Info

Displaying information about the instrument's main and measurement boards.

11.6.1 Main Board Info

Information on the instrument model, software version, and ID.

11.6.2 Measurement Board Info

Information on sensor measurement board hardware and software.

11.6.3 Sensor Parameters

Information on sensor model, type, calibration, settings, and behavior.

11.7 Batteries

Displaying real-time clock and portable instrument battery charge levels.

11.8 Software Download

Procedure for Hach Ultra technicians to download software versions.

11.9 End Application

Procedure to stop and restart the instrument's application.

11.10 Channel Activation (multichannel versions)

Enabling or disabling instrument channels when not in use.

12 Maintenance and Troubleshooting

12.1 Instrument Maintenance

Guidance on performing instrument maintenance.

12.2 Troubleshooting

Identifying and understanding instrument events and abnormal conditions.

12.3 List of Events and Alarms

List of instrument events, their descriptions, and criticality levels.

12.4 Storage, Handling and Transportation

Guidelines for safely storing, handling, and transporting the instrument.

13 Specifications

13.1 Hardware Description

Overview of the instrument's hardware components.

13.2 Model Identification System

Explanation of the model number coding system.

13.3 Operating Conditions

Environmental and operational limits for the instrument.

13.4 Power Supply

Details on the instrument's power supply options.

13.5 General Specifications

General technical specifications of the instrument.

13.6 Communication

Overview of the instrument's communication capabilities.

13.7 Size and Weight

Physical dimensions and weight of the instrument versions.

13.8 Analog and Digital Outputs (per channel)

Specifications for analog and digital outputs.

13.9 Security Level Table

Table detailing user security levels and their associated rights.

13.10 Default Parameters

Factory default configurations for instrument settings.

14 Part Lists

14.1 Accessories

List of accessories available for the Orbisphere instruments.

14.2 Spare Parts

List of spare parts available for the Orbisphere instruments.

Appendix A: Glossary

A.1 Gas Units

Definitions and meanings of various gas units.

A.2 Generic Terms and Definitions

Definitions of generic terms and concepts related to the instrument.

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