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ACE HE 35
Halstead ACE HE 35 Installation And Servicing Manual
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2
Table of Contents
1 Introduction
2
Table of Contents
2
General Description
3
Important Information
3
Gas Categories
4
Performance Data
4
2 Technical Specifications
4
General Specifications
5
Concentric Air / Flue Duct Specifications
6
Overall Dimensions & Minimum Clearances
6
Specification for Chimney Flue Liner Kit (Type B23)
8
Additional Concentric Flue Kits and Plume Diverter Kit
9
Specification for Twin Flued (Type C53)
9
Appliance Hydraulic Circuits
11
Appliance Location
12
Flue Terminal Position
12
3 Installation Requirements
12
Statutory Requirements
12
Ventilation Requirements
12
Central Heating System
13
Condensate Disposal
13
Gas Supply
13
Domestic Hot Water System
15
Electricity Supply
15
External Controls
15
4 Appliance Installation
16
Preparing the Wall
16
Unpacking the Appliance
16
Central Heating & Domestic Hot Water Service Connections
17
Gas Connection
17
Mounting the Appliance
17
Air / Flue Duct Installation
18
Condensate Connection
18
Pressure Relief Valve Connection
18
Electrical Connections
19
5 Commissioning and Testing
20
Filling the Water System
20
Commissioning the Appliance
21
DHW Flow Rate
22
Final Checks
22
Frost Protection
22
Lockout Indication and Reset the Appliance
22
Other Features
22
Overheat Protection
22
Appliance Log Book
23
Users Instructions
23
Combustion Check
24
6 Routine Servicing
24
Gas Control Valve, Fan & Burner Assembly
25
Burner
26
Combustion Chamber & Heat Exchanger
26
Condensate Drain
26
Domestic Cold Water Inlet Filter
26
Ignition & Detection Electrodes
26
Final Checks
27
Re-Assembly & Re-Commissioning
27
7.1 : Functional Flow Wiring Diagram
28
7 Internal Wiring Diagram
28
Diagnostic Digital Display
29
Domestic Hot Water Fault Finding
29
8 Fault Finding
29
Faulting Finding Codes
29
General
29
Central Heating Fault Finding
30
Reset Lock-Out Codes
30
Blocking Codes
31
Igniter Unit and Ignition Leads
32
Ignition and Detection Electrodes
32
9 Replacement of Parts
32
Gas Control Valve
33
Fan
34
Throttle Adjustment Tool
34
Burner
35
Combustion Chamber Front Insulation
35
Combustion Chamber Rear Insulation
35
Heat Exchanger
36
Pump (Head Only)
36
Diverter Valve Motorised Head
37
Expansion Vessel
37
Hydroblock Assembly
37
Flue Sensor
38
Pressure Relief Valve
38
Water Temperature Sensors
38
Condensate Drain System
39
Plate Heat Exchanger and Filter
39
Auto Air Vent
40
Control PCB
40
Pressure Gauge
40
DHW Flow Switch, DHW Flow Regulator and DHW Filter
41
Draining the Appliance
41
Time Clock
41
10 Short Parts List
42
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User Instructions
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Halstead ACE HE 35 Specifications
General
Output
35kW
Mounting
Wall Mounted
ERP Rating
A
Warranty
2 Years
DHW Output
35 kW
Fuel Type
Natural Gas
Type
Combination Boiler
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