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Hammer HNC 47.82 User Manual

Hammer HNC 47.82
62 pages
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Keep this manual to hand and in good condition for future reference! Please read this operating
manual c
arefully before using the machine!
Translation of the original operating instructions
9.6.2020
Version 1.3
HNC 47.82
CNC portal machine
HNC_01, 4, en_GB

Table of Contents

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Hammer HNC 47.82 Specifications

General IconGeneral
BrandHammer
ModelHNC 47.82
CategoryControl Systems
LanguageEnglish

Summary

Instructions

Symbol Legend

Explains safety symbols used in the manual for hazard communication.

Operating Manual Contents

Outlines the purpose and scope of the operating manual and its importance.

Copyright and Legal Information

States copyright information and usage restrictions for the manual.

Liability and Warranty

Details the manufacturer's liability and warranty terms concerning machine use and manual adherence.

Spare Parts Guidance

Advises on the use of genuine spare parts to avoid material damage and warranty issues.

Security

Intended Use

Defines the machine's intended purpose for processing specific materials.

Personnel Training Requirements

Emphasizes the necessity of manual training for all personnel.

Machine Modification Restrictions

Prohibits unauthorized modifications to maintain safety and performance.

Operator Responsibilities

Outlines operator duties, including manual adherence and machine condition checks.

Personnel Requirements

Specifies qualifications and responsibilities for personnel operating the machine.

Work Safety and PPE

Discusses work safety and lists mandatory personal protective equipment required for operation.

Machine Hazards

Identifies potential hazards associated with the machine, including electrical risks.

Other Risks and Misuses

Lists additional operational risks and foreseeable misuses of the machine.

Declaration of Conformity

EC Declaration

Declares compliance with EU machine safety and health directives.

Technology Data

Machine Dimensions and Weight

Provides detailed dimensions and weight specifications for the machine.

Traverse and Movement Speed

Specifies axis travel distances and movement speed parameters.

Internal Dimensions and Accuracy

Details internal clearance dimensions, accuracy metrics, and technical specifications.

Electrical Connections

Illustrates and labels electrical connection points on the machine and control box.

Tool Specifications

Lists tool clamping heights, shaft diameters, and rotation speeds.

Operational Conditions and Dust Extraction

Covers operating/storage conditions, dust extraction specifications, and reference points.

Noise Emission

Specifies noise emission levels for the machine with and without an HF motor.

Machine Assembly

Assembly Overview

Provides a visual overview of the machine's main assembly components.

Machine Data Plate

Explains the information found on the machine's data plate.

Safety Devices

Lists and describes essential safety features like emergency stop and protective housing.

Transport, Packaging, and Storage

Safety Instructions for Transport

Provides critical safety warnings and precautions for handling the machine during transport.

Transport and Inspection

Explains transport procedures and how to inspect the shipment upon arrival.

Packaging and Storage Guidelines

Discusses packaging disposal and proper storage conditions to maintain machine integrity.

Setup and Installation

Setup and Installation Safety

Highlights safety precautions for setup and installation, emphasizing qualified personnel.

Removing Transport Locking Devices

Provides step-by-step instructions for removing transport locking mechanisms.

Setup Requirements

Lists environmental and workspace requirements for machine setup.

Mounting Extraction Hood

Guides the user on how to install the extraction hood onto the machine head.

Electrical Connections

Explains how to connect the machine to the power supply and safety considerations.

Machine Head Connections

Details connecting the router motor and optional rotation speed control to the machine head.

HF Spindle and Emergency Stop Connections

Explains HF spindle connection and connecting the emergency stop button.

PC Connection and Software

Guides on connecting the PC and installing the Eding CNC software for operation.

Adjustments and Tool Changes

Safety for Adjustments and Tooling

Stresses safety precautions for adjustments and tool changes, warning of electrical hazards.

Router Motor Installation

Details the steps for securely installing the router motor.

Router Tool Clamping

Guides on clamping router tools, emphasizing protective housing usage.

HF-Motor and Dust Extraction

Warns about HF motor risks and covers dust extraction setup and adjustment.

Operation

Operation Safety Instructions

Provides crucial safety guidelines to follow before and during machine operation.

Preparation and Reference Run

Explains machine preparation and the need for a reference run after power loss.

Machine Operation

Outlines the steps for loading CAM programs and preparing for routing.

HF-Spindle Warm-up

Details the procedure for warming up the HF-spindle before use under specific conditions.

Process Accuracy

Discusses factors affecting process accuracy, including workpiece clamping and tool selection.

Maintenance

Maintenance Safety Instructions

Stresses safety precautions for maintenance, warning about electrical hazards and cleaning agents.

Maintenance Schedule

Covers daily, monthly, and as-needed maintenance tasks.

Spindle Lubrication

Guides on lubricating trapezoidal spindles for X, Y, and Z axes.

Drive Belt Maintenance

Guides on checking and replacing drive belts for Z, Y, and X axes.

Protective Equipment Check

Instructs to regularly check the emergency stop functionality.

Faults

Fault Safety and Immediate Actions

Emphasizes safety for fault diagnosis and immediate actions when a fault occurs.

Post-Repair Procedures

Lists steps to follow before switching the machine back on after a fault repair.

Common Faults and Repairs

Lists common machine faults, their causes, and recommended repairs.

Disposal

Machine Disposal Guidelines

Advises contacting the manufacturer and outlines environmentally friendly disposal methods.