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Haojue HJ100T-7C 2016 User Manual

Haojue HJ100T-7C 2016
48 pages
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Haojue HJ100T-7C 2016 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke, air-cooled
Bore x Stroke50.0 mm x 49.5 mm
Max Power5.2 kW @ 7500 rpm
Fuel SystemCarburetor
Ignition SystemCDI
TransmissionCVT
Front SuspensionTelescopic fork
Front BrakeDisc
Rear BrakeDrum
Front Tire90/90-12
Seat Height740 mm
Starting SystemElectric & Kick

Summary

Important Break-in Information

Foreword

Consumer Information

Accessory Installation and Motorcycle Loading

Guidance on fitting accessories and respecting motorcycle load limits for safe operation.

Serial Numbers Location

Safe Riding Recommendations

Riding Safety Gear and Inspection

Essential safety gear like helmets and apparel, plus pre-ride inspection for rider and passenger safety.

Riding Practice and Skill Familiarization

Practice riding to master controls and stay within personal skill limits for safe operation.

Motorcycle Controls Overview

Location of Motorcycle Parts

Diagram illustrating the location of various motorcycle parts and controls for easy identification.

Ignition, Keys, and Dashboard

Key and Ignition Switch Operation

Instructions on using the ignition key, switch positions, and steering lock for security.

Saddle Lock and Dashboard Functions

Details on the saddle lock mechanism and cautions regarding the motorcycle dashboard.

Dashboard Indicators and Left Handle Controls

Dashboard Indicators and Fuel Gauge

Explanation of dashboard indicators like odometer, speedometer, and fuel gauge functionality.

Left Handle Switches and Functions

Operation of left handlebar switches including rear brake lever and dimmer switch.

Right Handlebar Controls

Light Switch and Electric Startup

Operation of the right handlebar light switch and electric starter button for engine ignition.

Fuel Tank Operation and Safety

Fuel Tank Filling and Precautions

Instructions for filling the fuel tank, warnings about overfilling, and fire prevention.

Storage and Starting Features

Front Storage Case Usage and Warnings

Information on the front storage case capacity, usage, and precautions for its use.

Kick Start Lever Operation and Safety

Instructions for using the kick start lever, including safety warnings and proper procedure.

Storage Case and Parking

Storage Case Capacity and Care

Details on the main storage case capacity, care, and items to avoid storing within it.

Parking Stand Usage and Safety

Instructions for using the main and side stands, with warnings about side stand safety.

Load Limits and Fluid Recommendations

Motorcycle Load Limits

Guidelines for maximum load capacity in various storage areas and warnings about exceeding limits.

Fuel and Oil Recommendations

Recommended fuel octane rating and engine oil specifications for optimal performance.

Gear Oil and Break-in Procedures

Gear Oil Specifications and Disposal

Recommended gear oil types and proper disposal methods for environmental protection.

Motorcycle Break-in Guidelines

Guidelines for proper engine break-in, including throttle limits, speed variation, and new tire break-in.

Break-in Driving Advice and Initial Maintenance

Break-in Driving Recommendations

Advice on avoiding constant low speeds, circulating oil, and the importance of the first 1000km service.

First Critical Maintenance Service

Details on the critical 1000 km maintenance, including adjustments and fastener tightening for optimal performance.

Pre-Ride Inspection Checklist

Inspection Items and Key Points

Comprehensive checklist for steering, brakes, tires, and lights before riding for safety.

Riding Tips and Engine Starting

General Riding Safety Tips

Essential riding tips including practicing, hand grip, turning, and adapting to road conditions.

Starting the Engine Procedure

Step-by-step guide for starting the engine, including cold and warm engine procedures.

Starting Off and Engine Running

Starting Off Safely

Advice on starting off, avoiding excessive speed, and ensuring the side stand is retracted.

Engine Running Precautions

Warnings about running the engine too long without riding and the potential for overheating.

Stopping and Parking Procedures

Safe Stopping and Parking Steps

Step-by-step guide for safely stopping the motorcycle and parking it securely.

Braking and Following Distance Warnings

Warnings about hard braking in turns, slippery surfaces, and maintaining safe following distances.

Inspection and Maintenance Schedule

Maintenance Schedule Overview

Chart indicating intervals for periodic services, emphasizing dealer or qualified mechanic for key items.

Maintenance Safety and Parts

Warnings about improper maintenance leading to accidents and recommendations for genuine replacement parts.

Routine Maintenance Inspection Table

Maintenance Items and Intervals

Table detailing inspection and replacement intervals for various motorcycle components.

Regular Lubrication Table

Lubrication Points and Intervals

Table outlining lubrication points, recommended lubricants, and service intervals.

Battery Maintenance and Handling

Battery Removal and Safety Warnings

Procedure for battery removal, with crucial safety warnings about lead and sulfuric acid.

Battery Recharge and Precautions

Guidelines for recharging the battery, including voltage checks, rates, and precautions against explosion.

Battery Installation and Air Cleaner

Battery Installation and Handling

Steps for installing the battery correctly, including terminal connection and handling precautions.

Air Cleaner Inspection and Service

Procedure for checking and cleaning the air filter, with warnings about operating without it.

Air Filter and Oil Collecting Pipes

Air Filter Removal and Cleaning

Detailed steps for removing and cleaning the air filter, with cautions about dusty conditions.

Oil Collecting Pipes Drainage

Procedure for draining collected oil from the oil collecting pipes for maintenance.

Spark Plug Inspection and Replacement

Spark Plug Inspection and Gap Setting

How to inspect the spark plug, check gap, and interpret porcelain color for engine health.

Spark Plug Replacement Guidelines

Recommendations for selecting and installing spark plugs to avoid engine damage.

Spark Plug Types and Installation

Recommended Spark Plug Types

List of recommended NGK spark plug models and notes on using resistor-type plugs.

Spark Plug Removal and Installation

Step-by-step instructions for removing and installing spark plugs, with cautions for proper fitment.

Engine Oil and Oil Strainer Maintenance

Engine Oil Level Check Procedure

Steps to check the engine oil level and important cautions regarding low oil levels.

Engine Oil and Strainer Replacement

Instructions for changing engine oil and replacing the oil strainer, including seal ring advice.

Carburetor and Throttle Adjustment

Carburetor Idle Speed Adjustment

Procedure for adjusting the carburetor idle speed after the engine has been pre-heated.

Throttle Cable Play Adjustment

How to adjust the throttle cable free-play for safe and responsive throttle control.

Fuel System and Brakes

Fuel Evaporation Pollutant System Check

Checks required for the fuel evaporation pollutant system at regular intervals for environmental protection.

Brake System Inspection and Safety

Daily checks for the brake system, including leaks, fluid levels, and wear on discs/pads.

Front Disc Brake System Maintenance

Brake Fluid Level and Safety

Instructions for checking brake fluid level and crucial safety warnings about handling brake fluid.

Brake Disc and Pad Inspection

Essential inspection points for brake disc thickness and brake pad wear, with replacement advice.

Rear Drum Brake Adjustment

Rear Brake Lever Free Stroke Adjustment

Procedure for adjusting the rear brake lever free stroke for optimal braking performance.

Brake Wear and Tire Maintenance

Rear Brake Wear Limit Inspection

Inspection of the rear brake wear limit mark to determine if replacement is needed.

Tire Pressure and Surface Inspection

Checking tire pressure and surface status, including wear indicators, for safe riding.

Tire Specifications and Lighting

Tire Specifications and Warnings

Recommended tire specifications and warnings about using non-standard tires for stability.

Light and Signal Inspection

Checking of all lights and signals as per the 'inspection before riding' section for visibility.

Bulb Replacement and Location

Bulb Replacement Guidelines

Instructions for replacing bulbs with correct wattage and precautions against electrical overload.

Location of Motorcycle Bulbs

Diagram showing the locations of various bulbs on the motorcycle for identification.

Fuse System and Replacement

Fuse Location and Checks

Location of the fuse box and importance of checking fuses for power failures or circuit issues.

Fuse Replacement Warnings

Warnings against using incorrect fuse ratings to avoid electrical system damage or fire.

Troubleshooting Engine Start Issues

Fuel and Ignition System Troubleshooting

Steps to diagnose why the engine fails to start, checking fuel supply and ignition system.

Motorcycle Transportation Procedures

Fuel Drainage for Transportation

Instructions for draining fuel from the tank and carburetor before transporting the motorcycle.

Motorcycle Storage Procedures

Motorcycle and Fuel Storage

Guidelines for storing the motorcycle, including cleaning, fuel management, and battery care.

Exterior Protection and Re-service

Advice on protecting exterior parts and procedures for re-servicing after storage.

Battery Usage and Maintenance

New Battery Activation Procedure

Detailed steps for activating a new battery, including electrolyte filling and initial charging.

Battery Usage and Service Life

Tips on battery usage to avoid premature discharge and prolong service life, including charging frequency.

Battery Charging and Precautions

Battery Charging Procedures

Guidelines for charging the battery using specific chargers, standard vs. quick charging.

Battery Handling Precautions

Crucial precautions for charging and handling batteries, including avoiding flame and short circuits.

Table of Specifications

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