HELI gleen Series User Manual

Critical safety checks and preparations before operating the forklift.

Instructions and best practices for operating the forklift truck safely and efficiently.

Procedures for routine daily checks and maintenance of the forklift.

Explanation of the forklift's transmission system, including components and function.

Step-by-step instructions for disassembling the transmission system.

Procedures for assembling the transmission system components.

Procedure for refilling the transmission fluid.

Description of the service brake components and operation.

Explanation of the electromagnetic parking brake system.

Details on the power-off parking brake functionality and safety.

Overview of the steering system's function, types, and importance.

Explanation of how the electronic power steering system operates.

Components that make up the steering system.

Instructions for assembling steering system components.

Explains the standard AC control system configuration and its benefits.

Details about the ZAPI SMART instrument display and its functions.

Information about the ZAPI ACE2 motor controller.

Detailed specifications for driving, pump, and steering motors.

Standard specifications for the forklift batteries.

Guidelines for correct usage and daily maintenance of lead-acid batteries.

Detailed procedures for battery maintenance and important precautions.

Instructions for proper care and storage of the forklift batteries.

Common battery faults and their troubleshooting procedures.

Operation and function of the hand brake switch.

Instructions for using the emergency power off device.

How to use and when to activate the emergency stop button.

Lists common faults in the traction system and their solutions.

Lists common faults in the pump control system and their resolutions.

Identifies common faults in the instrument system and their solutions.

Lists fault codes for the main and slave EPS steering controllers.

Overview of the hydraulic system's components and how it functions.

Description and working principle of the gear oil pump.

Details on the construction and function of the control valve.

Description of the single-acting piston type lift cylinder.

Function and working principle of the cut-off valve.

Description of the flow regulator valve for controlling descending speed.

Details on the double-action piston type tilt cylinder.

Overview of the two-stage roller type lifting system.

Description of the inner and outer mast components.

Description of the fork bracket and its mounting.

Method for adjusting the main and combined rollers.

Procedures for repairing the lifting system components.

Method for adjusting the lift bracket height and chain tension.

Procedure for replacing rollers on the lift bracket.

Procedure for replacing rollers on the inner and outer masts.