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HERALD Classic 125 2018 User Manual

HERALD Classic 125 2018
27 pages
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PLEASE STUDY THIS MANUAL
BEFORE USING YOUR
MOTORCYCLE FOR THE FIRST TIME
CLASSIC 125 MANUAL
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HERALD Classic 125 2018 Specifications

General IconGeneral
EngineSingle cylinder, 4-stroke, air-cooled
Bore x Stroke56.5 mm x 49.5 mm
Compression Ratio9.2:1
Fuel SystemCarburetor
IgnitionCDI
Transmission5-speed
Final DriveChain
Frame TypeSteel tubular
Front SuspensionTelescopic forks
Rear SuspensionTwin shocks
Front BrakeDisc
Rear BrakeDrum
Front Tire90/90-18
Seat Height780 mm
Starting SystemElectric & Kick start
Fuel Tank Capacity12 L

Summary

Safety Instructions for Motorcycle Operation

Riding Safety Essentials

Key safety practices including helmet, apparel, and bike familiarity.

Operational Guidelines and Warnings

Advice on modifications, speed limits, weather conditions, and load limits.

Vehicle Identification and Terminology

Information on serial number locations and definitions of safety terms.

Parts Identification

Left Side Parts Identification

Identifies key parts on the left side of the motorcycle with numbered labels.

Right Side Parts Identification

Identifies key parts on the right side of the motorcycle with numbered labels.

Controls Overview

Key and Ignition Switch Operation

Details the function and positions of the ignition key and switch.

Steering Lock Engagement

Explains how to engage and disengage the steering lock for security.

Instrument Panel Functions

Speedometer, Odometer, and Tachometer

Describes the function of the speedometer, odometer, and tachometer for vehicle data.

Indicator Lights and Fuel Gauge

Explains various indicator lights and the fuel indicator for system status.

Handlebar Control Systems

Left Handlebar Controls

Operation of clutch lever, headlight beams, pass switch, and turn signals.

Right Handlebar Controls

Operation of engine kill switch, starter, light controls, brake lever, and throttle.

Motorcycle Components and Operation

Gear Lever and Transmission

Explains the 5-gear transmission and proper shifting technique.

Fuel Tank Cap and Rear Brake

Details fuel tank cap operation and rear brake pedal function.

Stand Usage

Instructions for using the centre stand and side stand for parking.

Fuel and Engine Oil Information

Fueling Precautions

Warnings and notices regarding safe fuel filling and handling.

Engine Oil Requirements

Information on engine oil type, viscosity, and periodic replacement for longevity.

Running In and Pre-Ride Inspections

Running-in Your Motorcycle

Guidelines for breaking in the engine and components for optimal performance and lifespan.

Pre-Ride Inspection Checklist

A comprehensive list of checks for steering, fuel, engine oil, tyres, brakes, throttle, stand, and lights.

Riding Tips and Procedures

Initial Riding Practice

Advice for new riders to practice in safe environments.

Starting and Moving Off

Step-by-step guide on starting the engine and moving off smoothly.

Gear Shifting and Hill Riding

Instructions on shifting gears efficiently and riding on hills.

Stopping and Parking Safely

Procedures for stopping, braking, and securing the motorcycle.

Inspection, Service, and Maintenance

Importance of Regular Maintenance

Stresses the role of regular checks and lubrication for safety and performance.

Maintenance Schedule Overview

A chart detailing periodic maintenance intervals for various motorcycle components.

Dealer Recommended Servicing

Recommends professional servicing for key parts and warranty adherence.

Lubrication and Battery Care

Lubrication Schedule Details

A chart outlining lubrication intervals for different parts like cables, chain, and stands.

Battery Installation and Maintenance

Guidance on correct battery connection, terminal greasing, and storage.

Fuse and Air Filter Maintenance

Fuse Location and Replacement

Information on the fuse holder, its rating, and steps for replacing a blown fuse.

Air Filter Inspection and Cleaning

Procedures for checking, cleaning, and reinstalling the air filter for engine performance.

Spark Plug and Engine Oil Service

Spark Plug Inspection and Adjustment

Steps for inspecting the spark plug, cleaning carbon, and setting the gap.

Engine Oil Change Procedure

A detailed guide on how to drain, refill, and check the engine oil level.

Cable Adjustments

Throttle Cable Adjustment

Instructions on adjusting the throttle cable for proper free play (2-6mm).

Clutch Cable Adjustment

Steps to adjust the clutch cable tension for a 4mm lever gap.

Drive Chain Maintenance

Drive Chain Inspection

Guidance on checking the drive chain for wear, damage, or lubrication issues.

Drive Chain Adjustment Procedure

Steps for adjusting drive chain slack to the recommended 10-20mm free play.

Brake System and Fluid Maintenance

Brake System Checks by Dealer

Emphasizes dealer checks for the front and rear disc brake system due to safety importance.

Brake Fluid Checks and Replacement

Details on checking fluid levels, replacement intervals, and related component checks.

Brake Components and Switches

Brake Pad and Disc Wear Inspection

How to inspect brake pads for wear and brake discs for damage.

Brake Pedal and Light Switch Operation

Adjusting the rear brake pedal and checking front/rear brake light switch operation.

Disc Brake System Safety Precautions

Warnings about the high-pressure disc braking system and fluid replacement.

Tyre Maintenance and Specifications

Tyre Inspection and Pressure Checks

Importance of checking tyre condition, pressure, and tread depth regularly.

Tyre Load Limits and Pressure

Warnings about overloading and maintaining correct tyre pressure for safety.

Tyre Tread Depth Replacement Guide

Specifies minimum tread depths (1.6mm front, 2mm rear) for tyre replacement.

Light Bulbs and EFI System

LED Light Bulb Information

States that all light bulbs are LED and not user-replaceable.

ECU Function and Location

Explains the role of the ECU in controlling fuel and engine operation and its location.

EFI System Components

Throttle Body Assembly Details

Describes the components of the throttle body assembly and its function.

Fuel Injector and Oxygen Sensor

Explains fuel injector function and oxygen sensor role in fuel mixture.

Troubleshooting Engine Issues

General Troubleshooting Approach

Guides on self-inspection for common faults before contacting a dealer.

Engine Stalling Causes and Checks

Lists potential causes and checks for engine stalling issues.

Troubleshooting Examples

Engine Start and Running Problems

Provides a table of malfunctions, causes, and remedies for engine starting and running problems.

Cleaning and Long-Term Maintenance

Motorcycle Cleaning Procedure

Steps for washing and drying the motorcycle, including specific warnings.

Long-Term Storage Preparation

Instructions for preparing the motorcycle for storage to prevent damage.

Technical Specifications

General Motorcycle Specifications

Details dimensions, weight, capacity, and maximum speed of the motorcycle.

Wheel, Brake, and Tyre Specifications

Information on tyre types, pressures, rims, and brake systems.

Engine, Transmission, and Fuel System Specs

Technical data for the engine, transmission, fuel capacity, and ignition.

Electric System and Gear Ratios

Specifications for electrical components, battery, fuse, and gear ratios.