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HIdRos GH Series User Manual

HIdRos GH Series
44 pages
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Original Instructions
DEHUMIDIFIERS FOR RADIANT COOLING SYSTEM
GH
SERIE
MTEC.4680.GB-B-1 Operation and maintenance manual GH serie English Rev. B 08-2017
Multiple instructions:
Consult the specic part
Read and understand
the instructions before
undertaking any work on
the unit
RETAIN FOR FUTURE REFERENCE
Incorporated in this document are the following:
• Declaration of conformity
• Technical manual
• Dimensional drawing
TECHNICAL MANUAL

Table of Contents

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HIdRos GH Series Specifications

General IconGeneral
BrandHIdRos
ModelGH Series
CategoryDehumidifier
LanguageEnglish

Summary

Introduction and Unit Overview

Preliminary Information

Information about the manual's scope, reproduction policy, and company's development approach.

How to Use This Manual

Emphasizes consulting the manual before operations and explains the use of safety symbols.

Potential Risks

Details potential risks associated with unit components and their associated injury methods and precautions.

General Description of Symbols Used

Explains standard safety symbols like BANNED, WARNING, and ACTION REQUIRED, based on ISO 3864-2.

Safety Symbols Used

Describes specific safety symbols for general risk, electrical hazard, moving parts, hot surfaces, sharp surfaces, earth connection, and instructions.

Limitations and Prohibited Use

Outlines the intended use of the machine and lists environments where it is not suitable for operation.

Unit Identification

Explains the unit's rating plate, providing key information and referring to the wiring diagram for electrical details.

Safety and Hazards

Warning on Hazardous Toxic Substances

Identifies refrigerant fluids (R407C, R134a) and oils, discusses persistence, degradation, and effects of discharges.

Refrigerant Handling and Precautions

Warns users and maintenance personnel about risks associated with handling potentially toxic substances.

Prevent Inhalation of High Vapor Concentration

Stresses minimizing refrigerant vapor concentration to below occupational limits and ensuring adequate ventilation.

Accidental Release Procedures

Provides procedures for leak isolation, ventilation, containment of spilled material, and preventing entry into drains.

Toxicological Information and First Aid

Details toxicological effects of refrigerants via inhalation, skin contact, eye contact, ingestion, and provides first aid instructions.

Technical Characteristics

Unit Description

Describes the dehumidifiers as high-performance units with robust galvanized steel frames, suitable for false ceiling and ductable applications.

Refrigerant Circuit Layout

Explains the refrigerant circuit operation for standard and WZ versions, detailing air flow through various coils.

Technical Data

Presents detailed technical specifications for different GH models (25, 50, 100, 200) and their WZ variants.

Hydraulic Circuit Pressure Drops

Shows graphical representations of hydraulic circuit pressure drops for different GH models versus water flow.

Operation Limits

Displays graphical limits for unit operation based on air/water temperature and humidity, with usage restrictions.

Sound Data

Provides sound data (Lw and Lp) in dB(A) for different GH models across various octave bands.

Safety Devices

Explains the function of safety devices like high pressure switch, defrost thermostat, and safety thermostat.

Electric Data

Lists electrical data including power supply, control circuit, auxiliary circuit, and fan power supply voltages.

Installation Procedures

General Safety Guidelines and Symbols

Provides essential safety guidelines for operators and maintenance personnel, emphasizing training and adherence to instructions.

Health and Safety Considerations

Covers workplace conditions, including cleanliness, lighting, and ventilation, for safe operations.

Personal Protective Equipment

Lists required personal protective equipment (PPE) such as footwear, eye protection, gloves, respiratory, and hearing protection.

Inspection and Unpacking

Details pre-installation inspection procedures, damage reporting, and safe unpacking instructions.

Storage Guidance

Provides guidance on storing units under cover, ideally in packaging, and transferring necessary tools.

Lifting and Handling

Recommends careful handling during unloading using forklifts or belts, avoiding sudden movements to protect components.

Location and Clearances

Specifies installation site requirements, maintenance access, compliance with standards, and consideration of refrigerant leakage risks.

Connections: Draining, Water Coil, Venting

Explains condensate draining, water coil hydraulic connection, and procedures for venting the unit.

Ductwork Unit Connection

Discusses connecting ductwork to the unit's fans, recommending flanges with specific dimensions for connection.

Remote Hygrostat Connections

Illustrates wiring diagrams for connecting remote hygrostat/thermostats to standard and WZ GH units.

Filter Extraction

Provides a step-by-step procedure with images for removing the air filter from different GH models.

Electric Connections: Safety and Data

Offers crucial safety information regarding electrical connections and lists electrical data for the unit.

Electrical Connections Details

Details power supply requirements, remote contact connections, fan speed settings, and specific WZ version connection needs.

Remote Wiring Connections

Explains compulsory and optional remote wiring connections for unit control, fan speed, and alarms.

Unit Start Up and Operation

Preliminary Checks for Start Up

Lists essential checks to be performed before unit start-up, covering electrical, hydraulic, and refrigerant systems.

Control Panel Indicators

Explains the indicators on the control panel: electrical supply, compressor status, alarm, and defrost status.

Unit Switch On and First Start Up

Guides on switching on the unit for the first time, detailing fan and compressor activation sequences.

Stop and Stand-by Modes

Provides instructions on how to stop the unit and explains the standby mode operation.

Alarm Display and Remedies

Details various alarm conditions (high pressure, low pressure, thermal, defrost termination, NTC sensor) with their causes and remedies.

Maintenance, Troubleshooting, and Decommissioning

General Maintenance Warnings

Outlines the benefits of maintenance (efficiency, failure prevention, lifespan) and general precautions.

Periodical Checks

Emphasizes the importance of periodic checks for verifying unit operation and safety, listing specific checks.

End of Season Shutdown

Provides instructions for long-term unit shutdown, including emptying the hydraulic circuit to prevent freezing.

Refrigerant Circuit Repair

Details procedures for refrigerant recovery, system charging with nitrogen, leak detection, and welding precautions.

Decommissioning and Disposal

Guides on dismantling, sorting components, and following national regulations for material recovery or disposal.

Fault Finding and Diagnosis

Advises extreme care when troubleshooting, seeking assistance if needed, and resetting alarms only after fixing the cause.

Dimensional Drawings

Dimensional Drawing GH 25 - 25WZ

Provides detailed dimensional drawings and specifications for the GH 25 and GH 25WZ models.

Dimensional Drawing GH 50 - 50WZ

Provides detailed dimensional drawings and specifications for the GH 50 and GH 50WZ models.

Dimensional Drawing GH 100 - 100WZ

Provides detailed dimensional drawings and specifications for the GH 100 and GH 100WZ models.

Dimensional Drawing GH 200 - 200WZ

Provides detailed dimensional drawings and specifications for the GH 200 and GH 200WZ models.

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