EasyManua.ls Logo

Highway Care BarrierGuard 800 User Manual

Default Icon
23 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ENGINEERING YOUR SAFETY
WWW.HIGHWAYCARE.COM
Rev. A 06/17 © 2018 Highway Care Limited. All Rights Reserved.
Page 1 of 23
Product and Installation Manual
BarrierGuard 800 Gate
NCHRP 350 TL-3
Australia & New Zealand
Question and Answer IconNeed help?

Do you have a question about the Highway Care BarrierGuard 800 and is the answer not in the manual?

Highway Care BarrierGuard 800 Specifications

General IconGeneral
BrandHighway Care
ModelBarrierGuard 800
CategoryControl Systems
LanguageEnglish

Summary

Introduction to BarrierGuard 800 Gate

Testing and Acceptance Criteria

Details on the BarrierGuard 800 Gate system's design and testing to meet NCHRP 350 Test Level 3 (TL-3) standards.

Key Characteristics and Applications

Describes the BarrierGuard 800 Gate's design for permanent/temporary use, its function as a longitudinal barrier, and common uses.

Design Considerations for BarrierGuard 800

Median and Roadside Application Suitability

Information on the BarrierGuard 800 Gate's performance from either side and its use in median and roadside situations.

Connection Methods to Other Barriers

Details on connecting the BarrierGuard 800 Gate to various barriers like thrie beam, w-beam, and concrete.

Environmental and Site Constraints

Guidelines on installing the gate considering ditches, kerbs, and slopes, recommending straight sections and a max 5% cross fall.

Available Gate Lengths and Openings

Specifies standard gate lengths (6m to 36m) and their corresponding clear opening widths.

Anchoring Options and Deflection Data

Product Deflection Measurements

Presents deflection measurements from crash testing, useful for assessing product suitability for specific locations.

Standard Opening Configurations

BarrierGuard 800 Component Identification

Fixed Gate Post

Visual identification of the fixed gate post component of the BarrierGuard 800 Gate system.

Mobile Hinge Component

Visual identification of the mobile hinge component used in the BarrierGuard 800 Gate.

Gate Section Identification

Visual identification of the standard gate section component for the BarrierGuard 800 Gate.

T-Top Component

Visual identification of the T-Top component used for the BarrierGuard 800 Gate.

T-Top Transition Piece

Visual identification of the T-Top transition piece for the BarrierGuard 800 Gate.

Weather Cover Component

Visual identification of the weather cover component for the BarrierGuard 800 Gate.

Removable T-Top Section & Fittings

Visual identification of the removable T-Top section and associated fittings.

Gate Pin Component

Visual identification of the gate pin component used for securing parts of the BarrierGuard 800 Gate.

Safety Statements and Precautions

General Safety Guidelines for Installation

Covers essential general safety practices, including traffic safety, PPE, and machinery operation.

System-Specific Safety Statements

Provides safety advice related to unloading components and fitting gates, highlighting trapping injury risks.

Installation Instructions Overview

Preparation Before Installation

Steps and considerations for preparing the site and components before installing the BarrierGuard 800 Gate.

Required Tools and Equipment

Lists the necessary tools and equipment for the proper installation of the BarrierGuard 800 Gate.

Step-by-Step Installation Guide

Step 01: Site Measurement and Layout

Instructions for measuring the installation space and marking the start and end points for the gate assembly.

Step 02: Assembling the Gate Sections

Guidance on assembling the gate to the desired length, ensuring correct placement of wheels and anchor points.

Step 03: Positioning Gate Components

Procedures for positioning gate components, including hinges and posts, and adjusting gate wheels.

Step 04: Connecting to Adjacent Barriers

Instructions on ensuring the gate connection aligns with the barrier being attached, with adjustment guidance.

Step 05: Installing the T-Top Section

Guidance for installing the T-Top section, ensuring alignment with the barrier and proper gap management.

Step 06: Securing Ground Anchors

Instructions for drilling and fitting ground anchors, ensuring alignment and considering application and ground conditions.

Step 07: Performing System Operation Check

Steps to perform an operation check of the installed gate system to ensure its usability and functionality.

Gate Operation Procedures

Maintenance and Repair Guidelines

Recommended Maintenance Schedule

Recommendations for periodic gate opening and checking of lifting jacks and jockey wheels for proper operation.

Repair Procedures After Impact

Guidance on assessing and repairing the gate after impacts, including testing operation and replacing damaged components.

Photo Examples of Installation Features

Thrie Beam Connection Example

Visual example of a Thrie Beam connection for the BarrierGuard 800 Gate.

Wheel Set Configuration

Visual example of the wheel set component for the BarrierGuard 800 Gate.

T-Top Transition in Practice

Visual example of the T-Top transition piece installed on a barrier.

Vehicle Passing Through Open Gate

Photographic example showing a vehicle passing through an open BarrierGuard 800 Gate.

Hinge Pin Removal Process

Visual example demonstrating the removal of a hinge pin from the BarrierGuard 800 Gate.

Hinge Joint Detail

Close-up visual of a hinge joint on the BarrierGuard 800 Gate.

Frequently Asked Questions about BarrierGuard 800

Required Installation Equipment

Details the equipment needed for BarrierGuard 800 Gate installation, including lifting and drilling gear.

Required Ground Conditions

Specifies the ground conditions necessary for installation, emphasizing smooth, flat surfaces and gradient considerations.

Gate Attachment Options

Lists the types of barriers the gate can attach to, including concrete, thrie beam, w-beam, and BarrierGuard 800.

Anchoring in a Barrier Run

Explains the recommendation for anchoring gate posts even within a run to maintain tested performance.

Average Installation Time

Provides an estimate of the installation time, typically around 2 hours once site conditions are suitable.

Testing and Approval Standards

Confirms that the BarrierGuard 800 Gate is tested and approved to NCHRP 350 test level 3.

Temperature and Humidity Installation Suitability

Addresses the gate's suitability for various temperature and humidity environments, noting potential need for enhanced components.

Maintenance Requirements

Outlines minimal upkeep requirements, including annual operation checks and prompt replacement of damaged parts.

Expected Gate Lifespan

States an expected lifespan of over 25 years, dependent on maintenance and site environment.

Available Gate Sizes and Openings

Lists standard metric gate lengths and their corresponding opening sizes, mentioning bespoke options.

Gate Opening Time and Personnel

Informs that a gate can be opened by two operatives in under 2 minutes.

Deflection Variation with Gate Size

Discusses how deflection might change with different gate sizes and anchor spacing.

Maximum Gate Opening Angle

States that the gate can be opened to over 90 degrees when hinged from the rear pin.

Appendix: Foundation Details

Typical Pavement Material Specifications

Details specifications for Portland Cement Concrete (PPC), Asphaltic Concrete (AC), and Compacted Subbase (DGA).

Anchor Installation Procedures

Resin Anchor Studding Installation

Step-by-step guide for installing resin anchor studding, including drilling, cleaning, resin mixing, and curing.

Mechanical Anchor Bolt Installation

Step-by-step guide for installing mechanical anchor bolts, covering drilling, cleaning, and tightening procedures.

BarrierGuard 800 Gate Installation Checklist

Product Approvals and Compliance

Contact Information for Highway Care