Hilka PTC-109 - User Manual

ASSEMBLY INSTRUCTIONS FOR
1 of 2
Model No. PTC-109
3 DRAWER ADD ON CHEST
3 DRAWER ADD ON CHEST
672 x 310 x 249 mmOverall Size:
Medium Drawer (x2): 575 x 265 x 51 mm
Weight Load per Medium Drawer: 20 kg
Big Drawer (x1): 575 x 265 x 66 mm
Weight Load per Big Drawer: 30 kg
12.5 kg Unit Weight:
Maximum Weight Load (Total): 70 kg

Summary

CAUTION

SAFETY INSTRUCTIONS

General safety guidelines to prevent accidents and product damage during use.

ASSEMBLY

CASTER INSTALLING

Instructions for attaching casters to the unit's bottom, ensuring mobility and stability.

HANDLE INSTALLING

Steps for mounting the side handle onto the cabinet for easier handling.

REMOVING AND INSTALLING DRAWERS

Guide on how to safely remove and reinstall drawers for maintenance or access.

MAINTENANCE

Overview

1. Function Description
2. Usage Features
3. Safety Instructions
4. Assembly
5. Drawer Removal and Installation
6. Maintenance Features

The Hilka 3-Drawer Add-On Chest (Model No. PTC-109) is a robust and practical storage solution designed to expand the capacity of an existing tool storage unit. This add-on chest provides three additional drawers for organizing and storing tools, parts, and other items, making it ideal for workshops, garages, and professional environments where efficient tool management is crucial. Its design focuses on durability, ease of use, and secure storage, ensuring that valuable tools are kept safe and accessible.

Function Description

The primary function of the Hilka 3-Drawer Add-On Chest is to provide supplementary storage. It is designed to sit atop an existing tool cabinet or workbench, offering convenient access to frequently used tools. The chest features two medium drawers and one large drawer, allowing for versatile organization of items of different sizes. The drawers are equipped with ball-bearing slides, ensuring smooth operation and full extension, which makes it easy to view and retrieve contents. Each drawer is designed to handle a significant weight load, accommodating a wide range of tools from small hand tools to heavier power tools. The overall construction is engineered to support a substantial total weight, reinforcing its utility as a heavy-duty storage component. The add-on chest is built to be a stable and reliable extension of a larger storage system, enhancing the overall capacity and organizational efficiency of a workspace.

Usage Features

The Hilka 3-Drawer Add-On Chest is designed with user convenience and safety in mind. Before initial use, it is imperative to read and follow all safety rules and user instructions provided in the manual to ensure safe operation and longevity of the product.

Safety Instructions:

• Stability: Users are cautioned not to stand on the product. It should not be mounted on a truck bed or any other moving object, as this could compromise stability and lead to accidents.
• Drawer Management: Care must be taken when opening multiple drawers simultaneously, as this can affect the product's stability and potentially cause it to tip over. All drawers should be closed and locked before moving the product to prevent contents from spilling and to maintain stability.
• Level Surface: The chest must always be placed on a level surface. Storing or moving the product on an un-level surface can lead to instability, tipping, personal injury, or product damage.
• Brakes: If the add-on chest is part of a larger unit equipped with casters, the brakes should be engaged when the cabinet is stationary to prevent unintended movement.

Assembly:

The assembly process for the Hilka 3-Drawer Add-On Chest is straightforward, primarily involving the installation of casters and a side handle if the unit is intended to be mobile (though this particular model is an "add-on chest," the instructions for caster and handle installation are provided, suggesting it might be adaptable or share instructions with a base unit).

1. Caster Installation (if applicable): If the add-on chest is being used as a standalone mobile unit or integrated with a mobile base, casters are assembled to the bottom using bolts and spacers. Swivel casters should be mounted on the same side as the handle for optimal maneuverability.
2. Handle Installation (if applicable): A side handle is inserted into the cabinet and secured with bolts and washers. Similar to the casters, the handle should be mounted on the same side as the swivel casters for ergonomic use.

Drawer Removal and Installation:

The design allows for easy removal and re-installation of drawers, which is useful for cleaning, maintenance, or accessing items that may have fallen behind the drawers.

1. Removal: To remove a drawer, specific levers on the left and right sides of the drawer slides must be pressed simultaneously. The lever on the left side should be pressed down, and the lever on the right side should be pressed up. While holding these levers, the drawer can be pulled out from the tool storage unit.
2. Installation: When replacing a drawer, it must be fully closed to re-set the levers, ensuring that the drawer is securely latched into place.

Maintenance Features

Regular maintenance is crucial for ensuring the long-term performance and durability of the Hilka 3-Drawer Add-On Chest.

• Hardware Tightening: All hardware should be periodically checked and tightened to maintain structural integrity and prevent loosening over time due to vibrations or frequent use.
• Caster Lubrication (if applicable): If the unit is mobile, the casters should be lubricated periodically to ensure smooth rolling and prevent seizing.
• Slide Lubrication: The ball-bearing drawer slides require lubrication twice a year. This can be done by spraying a lubricant, such as white lithium grease, into the designated openings on the slides. This helps maintain the smooth, effortless operation of the drawers and prevents wear and tear.
• Lock Lubrication: The lock mechanism should be lubricated annually with graphite. Graphite is an excellent dry lubricant for locks, preventing sticking and ensuring smooth key operation.

The product is guaranteed for domestic use for a period of 12 months against faulty manufacture or materials. This guarantee does not cover hire purposes or invalidate statutory consumer rights. For further support, including spares, instruction manuals, and FAQs, users are directed to the manufacturer's website. The manual emphasizes that common sense and caution are essential factors in using the product safely, as not all possible conditions and situations can be explicitly covered in the instructions.

Hilka PTC-109 Specifications

General

Brand	Hilka
Model	PTC-109
Category	Tool Storage
Type	Tool Chest
Material	Steel
Number of Drawers	9
Color	Red
Lockable	Yes